China factory Large Flow and Medium Pressure Vacuum Piston Pump vacuum pump adapter

Product Description

Large Flow and Medium Pressure Vacuum Piston Pump

Product Description:
Module design, wide coverage of flow
Simple design of pump head parts, convenient for maintenance
Reliable structure of sealing
Optional gas auxiliary sealing device, further increase the seal life
Various configurations improve the degree of safety and automation

Optional Configuration:

1.Electromagnetic speed adjustment motor/frequency conversion motor/fixed speed motor
2.Overpressure interlocking device Safety valve/Cryogenic check valve 
3.Temperature interlocking device inside pump
4.Pressure interlocking device of outlet liquid

 Model  NO.  Flow(L/h)  Inlet pressure
 Max Out pressure
 Gas return

Max.Head: >150m
Max.Capacity: 50-100 L/min
Driving Type: Motor
Impeller Number: Single-Stage Pump
Working Pressure: Middle Pressure Pump
Influent Type of Impeller: Single Suction Pump


piston vacuum pump

How Does a Piston Vacuum Pump Work?

A piston vacuum pump, also known as a reciprocating vacuum pump, operates using a piston mechanism to create a vacuum. Here’s a detailed explanation of its working principle:

1. Piston and Cylinder Assembly:

– A piston vacuum pump consists of a piston and cylinder assembly.

– The piston is a movable component that fits inside the cylinder and creates a seal between the piston and cylinder walls.

2. Intake and Exhaust Valves:

– The cylinder has two valves: an intake valve and an exhaust valve.

– The intake valve allows gas or air to enter the cylinder during the suction stroke, while the exhaust valve allows the expelled gas to exit during the compression stroke.

3. Suction Stroke:

– During the suction stroke, the piston moves downward, creating a vacuum within the cylinder.

– As the piston moves down, the intake valve opens, allowing gas or air from the system being evacuated to enter the cylinder.

– The volume within the cylinder increases, causing a decrease in pressure and the creation of a partial vacuum.

4. Compression Stroke:

– After the suction stroke, the piston moves upward during the compression stroke.

– As the piston moves up, the intake valve closes, preventing backflow of gas into the evacuated system.

– Simultaneously, the exhaust valve opens, allowing the gas trapped in the cylinder to be expelled.

– The upward movement of the piston reduces the volume within the cylinder, compressing the gas and increasing its pressure.

5. Expulsion of Gas:

– Once the compression stroke is complete, the gas is expelled through the exhaust valve.

– The exhaust valve then closes, ready for the next suction stroke.

– This process of alternating suction and compression strokes continues, gradually reducing the pressure within the evacuated system.

6. Lubrication:

– Piston vacuum pumps require lubrication for smooth operation and to maintain the airtight seal between the piston and cylinder walls.

– Lubricating oil is often introduced into the cylinder to provide lubrication and help maintain the seal.

– The oil also helps to cool the pump by dissipating heat generated during operation.

7. Applications:

– Piston vacuum pumps are commonly used in applications where high vacuum levels and low flow rates are required.

– They are suitable for processes such as laboratory work, vacuum drying, vacuum filtration, and other applications that require moderate vacuum levels.

In summary, a piston vacuum pump operates by creating a vacuum through the reciprocating motion of a piston within a cylinder. The suction stroke creates a vacuum by lowering the pressure within the cylinder, while the compression stroke expels the gas and increases its pressure. This cyclic process continues, gradually reducing the pressure within the system being evacuated. Piston vacuum pumps are commonly used in various applications that require moderate vacuum levels and low flow rates.

piston vacuum pump

What Industries Commonly Rely on Piston Vacuum Pumps?

Various industries rely on piston vacuum pumps for their specific applications and requirements. Here’s a detailed explanation:

1. Manufacturing and Industrial Processes:

– Piston vacuum pumps find extensive use in manufacturing and industrial processes across different sectors.

– They are commonly employed in vacuum packaging, where they help create a vacuum environment to preserve and extend the shelf life of food products.

– In the automotive industry, piston vacuum pumps are utilized in brake booster systems to provide the necessary vacuum for power braking.

– Other industrial applications include vacuum molding, vacuum drying, vacuum distillation, and vacuum filtration.

2. Pharmaceuticals and Medical Industry:

– The pharmaceutical and medical industry extensively relies on piston vacuum pumps for various critical processes.

– These pumps are used in pharmaceutical manufacturing for vacuum drying, solvent recovery, and distillation processes.

– In medical applications, piston vacuum pumps are utilized in vacuum suction devices and medical laboratory equipment.

– They are also employed in vacuum autoclaves for sterilization purposes.

3. Research and Laboratory Settings:

– Piston vacuum pumps are commonly found in research laboratories and scientific facilities.

– They are used for creating vacuum conditions in laboratory equipment such as vacuum ovens, freeze dryers, and vacuum desiccators.

– These pumps are crucial for applications like sample preparation, material testing, and scientific experiments requiring controlled environments.

4. Electronics and Semiconductor Manufacturing:

– The electronics and semiconductor industry heavily relies on piston vacuum pumps for various manufacturing processes.

– They are utilized in vacuum deposition systems for thin film coating, such as physical vapor deposition (PVD) and chemical vapor deposition (CVD).

– Piston pumps are also employed in vacuum furnaces for heat treatment processes in semiconductor fabrication.

– Other applications include vacuum packaging of electronic components and devices.

5. Food Processing and Packaging:

– Piston vacuum pumps play a significant role in the food processing and packaging industry.

– They are used for vacuum packaging of perishable food items, preventing spoilage and extending shelf life.

– In food processing, these pumps assist in vacuum concentration, freeze drying, and deaeration processes.

6. Environmental and Waste Management:

– Piston vacuum pumps find applications in environmental and waste management sectors.

– They are used in vacuum systems for wastewater treatment, including processes like aeration, filtration, and sludge dewatering.

– Piston pumps also assist in industrial and municipal waste management systems for vacuum collection or transfer of waste materials.

7. Other Industries:

– Piston vacuum pumps have diverse applications in additional industries:

– They are used in the glass manufacturing industry for vacuum lifting and handling of glass sheets or products.

– Piston pumps find application in the printing industry for vacuum feeding and ink transfer systems.

– They are employed in the power generation industry for steam condenser evacuation and turbine sealing systems.

In summary, piston vacuum pumps find widespread use in industries such as manufacturing and industrial processes, pharmaceuticals and medical, research and laboratory settings, electronics and semiconductor manufacturing, food processing and packaging, environmental and waste management, as well as in other sectors like glass manufacturing, printing, and power generation.

piston vacuum pump

Are Piston Vacuum Pumps Suitable for Laboratory Use?

Yes, piston vacuum pumps are commonly used and well-suited for laboratory applications. Here’s a detailed explanation:

1. Versatility:

– Piston vacuum pumps offer versatility and can be utilized in a wide range of laboratory processes and equipment.

– They are compatible with various laboratory applications such as vacuum ovens, freeze dryers, vacuum filtration systems, and rotary evaporators.

2. Vacuum Generation:

– Piston vacuum pumps are capable of generating and maintaining deep vacuum levels, making them suitable for laboratory use.

– They can achieve vacuum levels ranging from millitorr (10-3 Torr) to microns (10-6 Torr), depending on the specific pump design and operating conditions.

3. Control and Precision:

– Piston vacuum pumps provide precise control over the vacuum level, allowing researchers to create and maintain the desired pressure conditions in their experiments.

– The pumps offer fine-tuning capabilities to achieve the optimal vacuum level required for specific laboratory processes.

4. Reliability and Durability:

– Piston vacuum pumps are known for their reliability and durability, which are crucial factors in laboratory environments.

– They are designed to withstand continuous operation and frequent use, ensuring consistent performance over extended periods.

5. Low Contamination Risk:

– Piston vacuum pumps are designed with airtight seals that minimize the risk of contamination.

– This is particularly important in laboratory settings where maintaining a clean and uncontaminated environment is vital for accurate and reliable experimental results.

6. Cost-Effective Solution:

– Piston vacuum pumps are generally more cost-effective compared to other types of vacuum pumps.

– They offer a balance between performance and affordability, making them a preferred choice for many laboratory budgets.

7. Ease of Maintenance:

– Piston vacuum pumps are relatively easy to maintain, with readily available spare parts and service support.

– Routine maintenance tasks such as changing oil, inspecting seals, and cleaning can be easily performed, ensuring the pump’s longevity and consistent performance.

In summary, piston vacuum pumps are highly suitable for laboratory use due to their versatility, ability to generate deep vacuum levels, precise control, reliability, low contamination risk, cost-effectiveness, and ease of maintenance. They are widely utilized in various laboratory applications and provide researchers with the necessary vacuum conditions for their experiments and processes.

China factory Large Flow and Medium Pressure Vacuum Piston Pump   vacuum pump adapter	China factory Large Flow and Medium Pressure Vacuum Piston Pump   vacuum pump adapter
editor by CX 2023-12-06