Product Description
High Head High Working Pressure Piston-Type Vacuum Pump for Electroplating
Product Introduction
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The pump for the hydraulic double-cylinder double-acting ceramic plunger pump, combination with ceramic alumina plunger and sealing method.
Has a simple structure, stable operation, reliable performance, low noise and high working pressure, pressure fluctuations, small size, light weight, easy installation and maintenance, long life and other characteristics.
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Product Description
Dual-in and dual-out model
The double inlet and double outlet intelligent hydraulic plunger pump is a high-efficiency and energy-saving product developed by the company. The main wear-resistant components of this product have undergone special processing and have a long service life. At the same time, the cooling and lubrication circulating water has been
eliminated, greatly improving the working environment and achieving clean production. Compared to the series with the same flow rate and pressure, the power is reduced
by 40%. It is currently the most professional and efficient feed pump for filter presses. It can be widely used in wastewater treatment industries such as electroplating, printing and dyeing, chemical, municipal, mining, etc.
| Type | Rate flow rate(m3) | Pressure range(Mpa) | Rate pressure(Mpa) | Motor power(kw) | Inlet and outlet pipe diameter |
| ZP-D80 | 80 | 0~1.5 | 1.0 | 18.5 | DN125 |
| ZP-D120 | 120 | 0~1.5 | 1.0 | 30 | DN150 |
| ZP-D160 | 160 | 0~1.5 | 1.0 | 37 | DN150 |
| ZP-D200 | 200 | 0~1.5 | 1.0 | 45 | DN200 |
| ZP-D250 | 250 | 0~1.5 | 1.0 | 55 | DN200 |
Note: The above models are the basic models of plunger pumps, and our company can make various special products according to user requirements.
Our Advantages
Low noise, long service life, efficient and energy-saving, convenient maintenance, and low failure cost. (Compared to other similar products, the advantages are obvious.)
Application Range
Used for the coal washing industry
Used to print and dye leather municipal sewage treatment paper industry
Used for electroplating industry
Used for metal mining sand washing, river dredging industry
Used for the material transport industry
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Packaging & Shipping
Payment
GLOYEL accept different kinds of payment,such as T/T, L/C, Western Union, Money Gram.
Shipment
GLOYEL has established long-term and reliable cooperation with professional packing and shipping company.
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| After-sales Service: | Online Service |
|---|---|
| Warranty: | 1 Year |
| Structure: | Single Cylinder |
| Power: | Hydraulic |
| Application: | Slurry Treatment |
| Performance: | No Leak |
| Customization: |
Available
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What Are the Typical Applications of Piston Vacuum Pumps?
Piston vacuum pumps find applications in various industries and processes. Here’s a detailed explanation of the typical applications of piston vacuum pumps:
1. Laboratories and Research Facilities:
– Piston vacuum pumps are commonly used in laboratories and research facilities for a wide range of applications.
– They are utilized in vacuum ovens, freeze dryers, vacuum filtration systems, and other equipment requiring controlled evacuation.
2. Pharmaceuticals and Biotechnology:
– In the pharmaceutical and biotechnology industries, piston vacuum pumps are employed for processes such as solvent evaporation, distillation, and filtration.
– They are used in drug manufacturing, vaccine production, and research involving biochemistry and molecular biology.
3. Food Processing and Packaging:
– Piston vacuum pumps play a vital role in the food processing and packaging industry.
– They are used in vacuum packaging machines to remove air from packaging containers, extending the shelf life of food products.
4. HVAC and Refrigeration Systems:
– Piston vacuum pumps are utilized in HVAC (Heating, Ventilation, and Air Conditioning) systems and refrigeration systems.
– They help evacuate air and moisture from the systems to achieve the desired pressure and prevent contamination.
5. Manufacturing and Industrial Processes:
– Piston vacuum pumps are employed in various manufacturing and industrial processes.
– They are used for degassing, vacuum impregnation, vacuum drying, and other applications that require controlled evacuation.
6. Automotive Industry:
– In the automotive industry, piston vacuum pumps are often used in brake booster systems.
– They create a vacuum to assist in brake actuation, providing the necessary power for braking.
7. Electronics and Semiconductor Manufacturing:
– Piston vacuum pumps are utilized in electronics and semiconductor manufacturing processes.
– They help create a controlled environment with low-pressure conditions during the production of microchips, integrated circuits, and other electronic components.
8. Environmental Monitoring and Analysis:
– Piston vacuum pumps are utilized in environmental monitoring and analysis equipment.
– They are used in air sampling devices, gas analyzers, and other instruments that require precise vacuum control.
9. Scientific Research and Vacuum Systems:
– Piston vacuum pumps are employed in various scientific research applications.
– They are used in vacuum systems for particle accelerators, electron microscopes, mass spectrometers, surface analysis instruments, and other scientific equipment.
In summary, piston vacuum pumps have diverse applications in laboratories, pharmaceuticals, food processing, HVAC systems, manufacturing processes, automotive industry, electronics, environmental monitoring, scientific research, and more. Their ability to provide controlled evacuation and achieve moderate vacuum levels makes them suitable for a wide range of industries and processes.
What Is the Energy Efficiency of Piston Vacuum Pumps?
The energy efficiency of piston vacuum pumps can vary depending on several factors. Here’s a detailed explanation:
1. Design and Technology:
– The design and technology used in piston vacuum pumps can significantly influence their energy efficiency.
– Modern piston pump designs often incorporate features such as optimized valve systems, reduced internal leakage, and improved sealing mechanisms to enhance efficiency.
– Advancements in materials and manufacturing techniques have also contributed to more efficient piston pump designs.
2. Motor Efficiency:
– The motor driving the piston pump plays a crucial role in overall energy efficiency.
– High-efficiency motors, such as those adhering to energy efficiency standards like NEMA Premium or IE3, can significantly improve the energy efficiency of the pump.
– Proper motor sizing and matching to the pump’s load requirements are also important to maximize efficiency.
3. Control Systems:
– The use of advanced control systems can optimize the energy consumption of piston vacuum pumps.
– Variable frequency drives (VFDs) or speed control systems can adjust the pump’s operating speed based on the demand, reducing energy consumption during periods of lower demand.
– Smart control algorithms and sensors can also help optimize the pump’s performance and energy efficiency.
4. System Design and Integration:
– The overall system design and integration of the piston vacuum pump within the application can impact energy efficiency.
– Proper sizing and selection of the pump based on the specific application requirements can ensure that the pump operates within its optimal efficiency range.
– Efficient piping and ducting design, as well as minimizing pressure losses and leaks, can further improve the overall energy efficiency of the system.
5. Load Profile and Operating Conditions:
– The load profile and operating conditions of the piston vacuum pump have a significant impact on energy consumption.
– Higher vacuum levels or flow rates may require more energy to be supplied by the pump.
– Operating the pump continuously at maximum capacity may lead to higher energy consumption compared to intermittent or variable load conditions.
– It’s important to evaluate the specific operating requirements and adjust the pump’s operation accordingly to optimize energy efficiency.
6. Comparing Efficiency Ratings:
– When comparing the energy efficiency of different piston vacuum pumps, it can be helpful to look for efficiency ratings or specifications provided by the manufacturer.
– Some manufacturers provide efficiency data or performance curves indicating the pump’s energy consumption at various operating points.
– These ratings can assist in selecting a pump that meets the desired energy efficiency requirements.
In summary, the energy efficiency of piston vacuum pumps can be influenced by factors such as design and technology, motor efficiency, control systems, system design and integration, load profile, and operating conditions. Considering these factors and evaluating efficiency ratings can help in selecting an energy-efficient piston vacuum pump for a specific application.
What Is the Role of Lubrication in Piston Vacuum Pump Operation?
Lubrication plays a crucial role in the operation of a piston vacuum pump. Here’s a detailed explanation:
1. Reduction of Friction:
– Lubrication is essential for reducing friction between moving parts within the pump.
– In a piston vacuum pump, the piston moves up and down inside the cylinder, and lubrication helps to minimize the friction between the piston rings and the cylinder wall.
– By reducing friction, lubrication prevents excessive wear and heat generation, ensuring smooth and efficient operation of the pump.
2. Sealing and Leakage Prevention:
– Lubrication helps to maintain proper sealing between the piston rings and the cylinder wall.
– The lubricating oil forms a thin film between these surfaces, creating a barrier that prevents gas leakage during the compression and vacuum creation process.
– Effective sealing is crucial for maintaining the desired vacuum level and preventing air or gas from entering the pump.
3. Cooling and Heat Dissipation:
– Piston vacuum pumps generate heat during operation, particularly due to the compression of gases.
– Lubricating oil helps in dissipating the heat generated, preventing the pump from overheating.
– The oil absorbs heat from the pump’s internal components and transfers it to the pump’s housing or cooling system.
– Proper cooling and heat dissipation contribute to the pump’s overall performance and prevent damage due to excessive heat buildup.
4. Contaminant Removal:
– Lubrication also aids in removing contaminants or particles that may enter the pump.
– The oil acts as a carrier, trapping and carrying away small particles or debris that could potentially damage the pump’s components.
– The oil passes through filters that help to remove these contaminants, keeping the pump’s internal parts clean and functioning properly.
5. Corrosion Prevention:
– Some lubricating oils contain additives that provide corrosion protection.
– These additives form a protective film on the pump’s internal surfaces, preventing corrosion caused by exposure to moisture or corrosive gases.
– Corrosion prevention is crucial for maintaining the pump’s performance, extending its lifespan, and minimizing the need for repairs or component replacement.
6. Proper Lubrication Selection:
– Selecting the appropriate lubricating oil is essential for the proper functioning of a piston vacuum pump.
– Different pump models and manufacturers may recommend specific oil types or viscosities to ensure optimal performance and longevity.
– It is crucial to follow the manufacturer’s guidelines regarding oil selection, oil level, and oil change intervals.
In summary, lubrication plays a vital role in piston vacuum pump operation by reducing friction, maintaining proper sealing, dissipating heat, removing contaminants, and preventing corrosion. Proper lubrication selection and adherence to manufacturer’s guidelines are crucial for ensuring the pump’s efficient and reliable performance.
editor by CX 2024-04-04
