Tag Archives: oil vacuum pump

China supplier Oil Free Air Compressor Vacuum Pump for Mute 130W AC 100V 50Hz 60Hz 230V Medical Disinfectant Spray Equipment for 2L 3L Oxygen Making Machine vacuum pump adapter

Product Description

Model	BST100AF/BS	BST100/1.4-38AF/BS
Voltage/frequency (V/Hz)	220-240V/50Hz;110-115v/60Hz	220-240V/50Hz;110-115v/60Hz
Input power(W)	≤135	≤175
Speed (r/min)	≥1380	≥1380
Rated pressure (KPa)	140KPa	140KPa
Max pressure(KPa)	200KPa	200KPa
Restart pressure (KPa)	0KPa	0KPa
Rated volume flow (m3/h)	1.6m3/h@140KPa;	2.3m3/h@140KPa;
Noise dB(A)	≤56dB(A)	≤57dB(A)
Ambient temperature ºC	-5~40 ºC	-5~40 ºC
Insulation Class	B	B
Cold insulation resistance (MΩ)	≥100MΩ	≥100MΩ
Thermal protector	Automatic reset 135±5ºC	Automatic reset 135±5ºC
Capacitance (μF)	5μF±5%	5μF±5%
Net weight (Kg)	3.2Kg	3.2Kg
Installation Dimensions (mm)	114×70 mm	114×70 mm
External Dimensions (mm)	172×89×143 mm	172×89×143 mm
Oxygen generator	1L	2L

Typical application
Respirator (ventilator)	oxygenerator
Disinfectant sprayer	Blood analyzer
Clinical aspirator	Dialysis / hemodialysis
Dental vacuum drying oven	Air suspension system
Vending machines / coffee blenders and coffee machines	Massage chair
Chromatographic analyzer	Teaching instrument platform
On board access control system	Airborne oxygen generator

Why choose CZPT air compressor
1. It saves 10-30% energy than the air compressor produced by ordinary manufacturers.
2. It is widely used in medical oxygen generator and ventilator .
3. A large number of high-speed train and automobile application cases, supporting – 41 to 70 ºC, 0-6000 CZPT above sea level .
4. Medium and high-end quality, with more than 7000 hours of trouble free operation for conventional products and more than 15000 hours of trouble free operation for high-end products.
5. Simple operation, convenient maintenance and remote guidance.
6. Faster delivery time, generally completed within 25 days within 1000 PCs.

Machine Parts

Name: Motor
Brand: COMBESTAIR
Original: China
1.The coil adopts the fine pure copper enameled wire, and the rotor adopts the famous brand silicon steel sheet such as ZheJiang baosteel.
2.The customer can choose the insulation grade B or F motor according to What he wants.
3.The motor has a built-in thermal protector, which can select external heat sensor.
4.Voltage from AC100V ~120V, 200V ~240V, 50Hz / 60Hz, DC6V~200V optional ; AC motor can choose double voltage double frequency ; DC Motor can choose the control of the infinitely variable speed.

Machine Parts

Name: Bearing
Brand: ERB , CZPT , NSK
Original: China ect.
1.Standard products choose the special bearing ‘ERB’ in oil-free compressor, and the environment temperature tolerance from -50ºC to 180 ºC . Ensure no fault operation for 20,000 hours.
2.Customers can select TPI, NSK and other imported bearings according to the working condition.

Machine Parts

Name: Valve plates
Brand: SANDVIK
Original: Sweden
1.Custom the valve steel of Sweden SANDVIK; Good flexibility and long durability.
2.Thickness from 0.08mm to 1.2mm, suitable for maximum pressure from 0.8 MPa to 1.2 MPa.

Machine Parts

Name: Piston ring
Brand: COMBESTAIR-OEM , Saint-Gobain
Original: China , France
1.Using domestic famous brand–Polytetrafluoroethylene composite material; Wear-resistant high temperature; Ensure more than 10,000 hours of service life.
2.High-end products: you can choose the ST.gobain’s piston ring from the American import.

serial number	Code number	Name and specification	Quantity	Material	Note
1	212571109	Fan cover	2	Reinforced nylon 1571
2	212571106	Left fan	1	Reinforced nylon 1571
3	212571101	Left box	1	Die-cast aluminum alloy YL104
4	212571301	Connecting rod	2	Die-cast aluminum alloy YL104
5	212571304	Piston cup	2	PHB filled PTFE
6	212571302	Clamp	2	Die-cast aluminum alloy YL102
7	7050616	Screw of cross head	2	Carbon structural steel of cold heading	M6•16
8	212571501	Air cylinder	2	Thin wall pipe of aluninun alloy 6A02T4
9	17103	Seal ring of Cylinder	2	Silicone rubber
10	212571417	Sealing ring of cylinder cover	2	Silicone rubber
11	212571401	Cylinder head	2	Die-cast aluminum alloy YL102
12	7571525	Screw of inner hexagon Cylinder head	12		M5•25
13	17113	Sealing ring of connecting pipe	4	Silicong rubber
14	212571801	Connecting pipe	2	Aluminum and aluminum alloy connecting rod LY12
15	7100406	Screw of Cross head	4	1Cr13N19	M4•6
16	212571409	Limit block	2	Die-cast aluminum alloy YL102
17	000402.2	Air outlet valve	2	7Cr27 quenching steel belt of The Swedish sandvik
18	212571403	valve	2	Die-cast aluminum alloy YL102
19	212571404	Air inlet valve	2	7Cr27 quenching steel belt of The Swedish sandvik
20	212571406	Metal gasket	2	Stainless steel plate of heat and acidresistance
21	212571107	Right fan	1	Reinforced nylon 1571
22	212571201	Crank	2	Gray castiron H20-40
23	14040	Bearing 6006-2Z	2
24	70305	Tighten screw of inner hexagon flat end	2		M8•8
25	7571520	Screw of inner hexagon Cylinder head	2		M5•20
26	212571102	Right box	1	Die-cast aluminum alloy YL104
27	6P-4	Lead protective ring	1
28	7095712-211	Hexagon head bolt	2	Carbon structural steel of cold heading	M5•152
29	715710-211	Screw of Cross head	2	Carbon structural steel of cold heading	M5•120
30	16602	Light spring washer	4		ø5
31	212571600	Stator	1
32	70305	Lock nut of hexagon flange faces	2
33	212571700	Rotor	1
34	14032	Bearing 6203-2Z	2

FAQ

Q1: Are you factory or trade company?
A1: We are factory.

Q2: What the exactly address of your factory?
A2: Our factory is located in Linbei industrial area No.30 HangZhou City of ZHangZhoug Province, China

Q3: Warranty terms of your machine?
A3: Two years warranty for the machine and technical support according to your needs.

Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.

Q5: How long will you take to arrange production?
A5: Generally, 1000 pcs can be delivered within 25 days

Q6: Can you accept OEM orders?
A6: Yes, with professional design team, OEM orders are highly welcome

Q7:Can you accept non-standard customization?

A7:We have the ability to develop new products and can customize, develop and research according to your requirements

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service:	Remote Guided Maintenance
Warranty:	2 Years
Principle:	Mixed-Flow Compressor

Samples:	US$ 40/Set 1 Set(Min.Order) \| Order Sample

Customization:	Available \|

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

Vacuum Pump

How to install a vacuum pump

A vacuum pump creates a relative vacuum within a sealed volume by drawing gas molecules from the sealed volume. Vacuum pumps can be used in a variety of industrial applications. They also offer various lubrication options. If you are considering purchasing, please understand its functions and features before purchasing.

How it works

The working principle of a vacuum pump is called gas transfer. The principle can be further divided into two basic categories: positive displacement and momentum transfer. At high pressure and moderate vacuum, gas molecules collide and move and create a viscous flow. At higher vacuum levels, gas molecules separate to create molecular or transitional flows.
Another principle of vacuum pumps is fluid-tightness. There are two main types of seals: rotary seals and screw seals. Rotary seals prevent liquid leakage, while screw seals only allow liquids to flow out at higher pressures. Some pumps may not use the third seal.
The flow rate of the vacuum pump determines the machine’s ability to pump a certain amount of material. A higher pumping speed will shorten the drain time. Therefore, the mass flow of the vacuum pump must be carefully considered. The speed and type of vacuum must also be considered.
The working principle of a vacuum pump is to push gas molecules from a high-pressure state to a low-pressure state. This creates a partial vacuum. There are many different types of vacuum pumps, each with different functions. Some are mechanical, some are chemical. In either case, their function is the same: to create a partial or complete vacuum. Vacuum pumps use a variety of technologies and are sized according to the application. Proper sizing is critical for optimum efficiency.
Gas transfer pumps use the same principles as vacuum pumps but use different technology. One of the earliest examples is the Archimedes spiral. Its structure consists of a single screw inside a hollow cylinder. More modern designs use double or triple screws. The rotation of the screw causes gas molecules to be trapped in the cavity between the screw and the housing. The fluid is then discharged at slightly above atmospheric pressure. This difference is called the compression ratio.
Another type of vacuum pump is a diffusion pump. Its main use is industrial vacuum processing. It is used in applications such as mass spectrometry, nanotechnology and analytical instrumentation. These pumps are generally inexpensive to purchase and operate.

Apply

Vacuum pumps are essential for many scientific and industrial processes. They are used in the production of vacuum tubes, CRTs, lamps and semiconductor processing. They can also be used to support mechanical equipment. For example, they can be mounted on the engine of a motor vehicle. Likewise, they can be used to power hydraulic components of aircraft. Among other uses, the vacuum pump helps calibrate the gyroscope.
Vacuum pumps are widely used in the pharmaceutical industry and are one of the largest users of this technology. They help deal with hazardous materials and eliminate waste quickly. They are also used in power jets, dump fuel tanks and rear doors, among others. However, they are sensitive to contamination and should only be used in environments where leaks can be prevented. Therefore, choosing the right fluid for the application is very important.
The most popular type of vacuum pump is the rotary vane pump. These pumps are known for their high pumping speed and low pressure. Their efficient pumping capacity allows them to reach pressures below 10-6 bar. Additionally, they are usually oil-sealed and have excellent vacuuming capabilities.
Vacuum pumps are often used to remove air from closed systems. They create a vacuum by reducing the density of the air in the compressed space. This is done by using the mechanical force energy generated by the rotating shaft. When the pump is under pressure, it converts this energy into pneumatic power. When the pressure is different, the energy produced depends on the volume of the gas and the pressure difference between the inner and outer atmospheres.
Vacuum pumps are also used in the manufacture of solar cells. They are used in the manufacture of solar cells, including ingot casting processes as well as cell and module processes. The design of the vacuum system plays an important role in reducing the cost of the process, thus making it profitable. Due to their low maintenance costs, they are an invaluable tool for making solar cells.
Vacuum pumps are widely used in many applications. In addition to industrial and research uses, they are also used in water remediation.

Oil Lubrication Option

Vacuum pumps are available in a variety of oil lubrication options. Choosing the right lubricant can help protect your vacuum pump and maximize its performance. Different base oils may contain different additives, such as antioxidants, and some contain additional additives for specific purposes. You should choose an oil with the right concentration of these additives for optimal lubrication of your vacuum pump.
Vacuum pumps are usually lubricated with paraffinic mineral oil. However, this type of lubricant evaporates as the temperature increases. To minimize evaporative losses, choose a lubricant with low vapor pressure. Also, you should choose lubricants that are resistant to extreme temperatures. Extreme temperatures can put extra stress on the oil and can even significantly shorten the life of the oil.
In terms of viscosity, synthetic oils are the best choice for vacuum pumps. These types of oils are designed to resist gas dissolution and are more resistant to corrosion. Therefore, synthetic oils are ideal for handling aggressive substances. Whether or not your pump needs lubrication, choosing a quality product is important.
The vacuum pump oil should be changed periodically according to the manufacturer’s recommendations. If you use a filter, you should also change the oil as soon as the filter reaches the end of its life. Unplanned oil changes will eventually cause the vacuum pump to not reach its maximum vacuum capacity.
You can buy vacuum pump oil from vacuum pump manufacturers or other suppliers. These options are available in a variety of sizes, and labels can be customized. The oil should be designed for the pump. However, you should check the manufacturer’s recommendations to avoid buying the wrong type.
If you choose to use a synthetic oil, it is important to use a good quality oil. It helps the pump work more efficiently and prolong its life.
Vacuum Pump

Install

After choosing a suitable location, the next step is to install the pump. First, place the pump on a flat surface. Then, screw the pump onto the motor body above the check valve. Make sure the accessories are wrapped with sealing tape and secured with screws. The direction of gas inflow and outflow is indicated by arrows on the pump. The direction of rotation around the pump is also shown.
During commissioning, check the operation of each part of the pump. If the pump is equipped with a pipe connection, the pipe should be the same size and shape as the pump flange. Also, make sure that the piping does not cause any pressure drop. In addition, the first three weeks of operation require the installation of protective nets at the suction ports.
When selecting a pump, consider the back pressure of the system. Too much back pressure will affect the capacity of the vacuum pump. Also, check the temperature of the seal. If the temperature is too high, the seal may be damaged. It could also be due to a partially closed valve in the recirculation line or a clogged filter. Circulation pumps and heat exchangers should also be checked for fouling.
The vacuum pump is usually installed in the chassis area of the car. They can be mounted next to the engine or on a lower support frame. They are usually fastened to the bracket using suitable shock absorbers and isolating elements. However, before installing the vacuum pump, be sure to check the vacuum pump’s wiring harness before connecting it to the vehicle.
In many experimental setups, a vacuum pump is essential. However, improperly installed vacuum pumps can expose users to harmful vapors and chemicals. Appropriate plugs and belt guards should be installed to prevent any accidental chemical exposure. It is also important to install a fume hood for the pump.
In most cases, vacuum pumps come with installation manuals and instructions. Some manufacturers even offer start-up assistance if needed.

China supplier Oil Free Air Compressor Vacuum Pump for Mute 130W AC 100V 50Hz 60Hz 230V Medical Disinfectant Spray Equipment for 2L 3L Oxygen Making Machine vacuum pump adapter
editor by Dream 2024-05-17

China Professional Hospital Medical Rotary Vane Vacuum System Oil Sealed Rotary Vane Vacuum Pump vacuum pump engine

Product Description

Hospital Medical Rotary Vane Vacuum System Oil Sealed Rotary Vane Vacuum Pump

Product Description

The 2X pump is 1 of the basic equipment used to extract gas from sealed containers and obtain a vacuum. It can be used alone or as a front-end pump for booster pumps, diffusion pumps, molecular pumps, etc. It can be used for vacuum smelting, vacuum welding, vacuum impregnation, coating, vacuum drying, as well as vacuum operations in industries such as chemical pharmaceuticals and electric vacuum devices.

Product Parameters

Model	2X-4A	2X-8A	2X-8	2X-15	2X-30A	2X-70A
Pumping speed(L/S)	4	8	8	15	30	70
Ultimate Pres-(≤Pa)	≤6×10 ^-2
Motor Power(kw)	0.55	1.1	1.1	2.2	3	5.5
Temperature Rise(ºC)	≤40ºC
LW Noise dB(A)	≤75	≤78	≤78	≤80	≤82	≤86
Inlet Diam- (mm)	Φ25	Φ25	Φ40	Φ40	Φ65	Φ80
Rotational (rpm)	450	550	320	320	450	420
Injection Amount of (L)	0.7	0.9	2	2.8	2	4.2
Size (cm)	55×34×41	55×43×44	79×43×54	79×53×54	78×50×56	91×65×70
Weight (Kg)	54	70	135	196	240	428
Type of protection(IP)	55	55	55	55	55	55

Company Profile

HangZhou Sifang Vacuum Equipment Co., Ltd. specializes in the production of vacuum furnaces, vacuum pumps, steel drums and other products.”Sifang” is the registered trademark of the company’s products.

our company is 1 professional vacuum equipment manufacturer in HangZhou, China. We specialize in vacuum pumps, furnaces, systems and components for diverse applications. We produce rotary vane vacuum pumps, water ring vacuum pumps, reciprocating vacuum pumps, roots vacuum pump units, vacuum heat treatment furnaces, vacuum aluminum brazing furnaces, high temperature brazing fur- naces, vacuum sintering furnaces, monocrystalline silicon furnaces and other products. All these vacuum equipment are widely used in aviation, aerospace, military, railway, automobile, machinery, mold, electronics, metallurgy, scientific research and other fields.

We have professional engineer support, high efficiency sales team and competitive price superiority, and attract customers from all over the world, we export to over 40 countries, including Europe, Poland, Serbia, Turkey, Russia, USA, Mexico, Brazil, India, Thailand, Middle east and South Africa.

After several years’ development, We have achieved great progress, we are equipped with the AutomaticCNCmachines and multi-func- tion testing machines. Our R&D department provide the strong tech- nical support and enable us to receive some 0 E M, O D M projects. We can produce at least 3000 sets vacuum equipment per year. With our innovative and energy-efficient vacuum equipment that is put to work in a multitude of manufacturing and process applica- tions, we also offer you a comprehensive suite of CHINAMFG ser- vices to complement our products.

FAQ

1.Q: Are you a factory or trading company?
A: We are a factory and we have professional team of workers,Designers and inspectors.

2.Q:Do you accept custom?
A:Of course.We have professional teams who make your designs,photos,imagines and OEM orders into real production.

3.Q:What’s your advantages?
A: Quick response to your enquiry,
High quality control,
Reasonable price,
Timely delivery,
Excellent after-sales service,
OEM/ODM are welcome

4.Q:What’s your shipping terms?
A:If you need to ship by air,we can use DHL,UPS,FedEx,TNT or EMS.If you need to ship by sea,we have many good forwarders to work with,they can provide the best price for you.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service:	Online Support
Warranty:	1 Year
Oil or Not:	Oil
Structure:	Vacuum Pump
Exhauster Method:	Entrapment Vacuum Pump
Vacuum Degree:	Vacuum

Customization:	Available \|

vacuum pump

What Is the Vacuum Level and How Is It Measured in Vacuum Pumps?

The vacuum level refers to the degree of pressure below atmospheric pressure in a vacuum system. It indicates the level of “emptiness” or the absence of gas molecules in the system. Here’s a detailed explanation of vacuum level measurement in vacuum pumps:

Vacuum level is typically measured using pressure units that represent the difference between the pressure in the vacuum system and atmospheric pressure. The most common unit of measurement for vacuum level is the Pascal (Pa), which is the SI unit. Other commonly used units include Torr, millibar (mbar), and inches of mercury (inHg).

Vacuum pumps are equipped with pressure sensors or gauges that measure the pressure within the vacuum system. These gauges are specifically designed to measure the low pressures encountered in vacuum applications. There are several types of pressure gauges used for measuring vacuum levels:

1. Pirani Gauge: Pirani gauges operate based on the thermal conductivity of gases. They consist of a heated element exposed to the vacuum environment. As gas molecules collide with the heated element, they transfer heat away, causing a change in temperature. By measuring the change in temperature, the pressure can be inferred, allowing the determination of the vacuum level.

2. Thermocouple Gauge: Thermocouple gauges utilize the thermal conductivity of gases similar to Pirani gauges. They consist of two dissimilar metal wires joined together, forming a thermocouple. As gas molecules collide with the thermocouple, they cause a temperature difference between the wires, generating a voltage. The voltage is proportional to the pressure and can be calibrated to provide a reading of the vacuum level.

3. Capacitance Manometer: Capacitance manometers measure pressure by detecting the change in capacitance between two electrodes caused by the deflection of a flexible diaphragm. As the pressure in the vacuum system changes, the diaphragm moves, altering the capacitance and providing a measurement of the vacuum level.

4. Ionization Gauge: Ionization gauges operate by ionizing gas molecules in the vacuum system and measuring the resulting electrical current. The ion current is proportional to the pressure, allowing the determination of the vacuum level. There are different types of ionization gauges, such as hot cathode, cold cathode, and Bayard-Alpert gauges.

5. Baratron Gauge: Baratron gauges utilize the principle of capacitance manometry but with a different design. They consist of a pressure-sensing diaphragm separated by a small gap from a reference electrode. The pressure difference between the vacuum system and the reference electrode causes the diaphragm to deflect, changing the capacitance and providing a measurement of the vacuum level.

It’s important to note that different types of vacuum pumps may have different pressure ranges and may require specific pressure gauges suitable for their operating conditions. Additionally, vacuum pumps are often equipped with multiple gauges to provide information about the pressure at different stages of the pumping process or in different parts of the system.

In summary, vacuum level refers to the pressure below atmospheric pressure in a vacuum system. It is measured using pressure gauges specifically designed for low-pressure environments. Common types of pressure gauges used in vacuum pumps include Pirani gauges, thermocouple gauges, capacitance manometers, ionization gauges, and Baratron gauges.

\ vacuum pump

Can Vacuum Pumps Be Used for Chemical Distillation?

Yes, vacuum pumps are commonly used in chemical distillation processes. Here’s a detailed explanation:

Chemical distillation is a technique used to separate or purify components of a mixture based on their different boiling points. The process involves heating the mixture to evaporate the desired component and then condensing the vapor to collect the purified substance. Vacuum pumps play a crucial role in chemical distillation by creating a reduced pressure environment, which lowers the boiling points of the components and enables distillation at lower temperatures.

Here are some key aspects of using vacuum pumps in chemical distillation:

1. Reduced Pressure: By creating a vacuum or low-pressure environment in the distillation apparatus, vacuum pumps lower the pressure inside the system. This reduction in pressure lowers the boiling points of the components, allowing distillation to occur at temperatures lower than their normal boiling points. This is particularly useful for heat-sensitive or high-boiling-point compounds that would decompose or become thermally degraded at higher temperatures.

2. Increased Boiling Point Separation: Vacuum distillation increases the separation between the boiling points of the components, making it easier to achieve a higher degree of purification. In regular atmospheric distillation, the boiling points of some components may overlap, leading to less effective separation. By operating under vacuum, the boiling points of the components are further apart, improving the selectivity and efficiency of the distillation process.

3. Energy Efficiency: Vacuum distillation can be more energy-efficient compared to distillation under atmospheric conditions. The reduced pressure lowers the required temperature for distillation, resulting in reduced energy consumption and lower operating costs. This is particularly advantageous when dealing with large-scale distillation processes or when distilling heat-sensitive compounds that require careful temperature control.

4. Types of Vacuum Pumps: Different types of vacuum pumps can be used in chemical distillation depending on the specific requirements of the process. Some commonly used vacuum pump types include:

– Rotary Vane Pumps: Rotary vane pumps are widely used in chemical distillation due to their ability to achieve moderate vacuum levels and handle various gases. They work by using rotating vanes to create chambers that expand and contract, enabling the pumping of gas or vapor.

– Diaphragm Pumps: Diaphragm pumps are suitable for smaller-scale distillation processes. They use a flexible diaphragm that moves up and down to create a vacuum and compress the gas or vapor. Diaphragm pumps are often oil-free, making them suitable for applications where avoiding oil contamination is essential.

– Liquid Ring Pumps: Liquid ring pumps can handle more demanding distillation processes and corrosive gases. They rely on a rotating liquid ring to create a seal and compress the gas or vapor. Liquid ring pumps are commonly used in chemical and petrochemical industries.

– Dry Screw Pumps: Dry screw pumps are suitable for high-vacuum distillation processes. They use intermeshing screws to compress and transport gas or vapor. Dry screw pumps are known for their high pumping speeds, low noise levels, and oil-free operation.

Overall, vacuum pumps are integral to chemical distillation processes as they create the necessary reduced pressure environment that enables distillation at lower temperatures. By using vacuum pumps, it is possible to achieve better separation, improve energy efficiency, and handle heat-sensitive compounds effectively. The choice of vacuum pump depends on factors such as the required vacuum level, the scale of the distillation process, and the nature of the compounds being distilled.

vacuum pump

How Do You Choose the Right Size Vacuum Pump for a Specific Application?

Choosing the right size vacuum pump for a specific application involves considering several factors to ensure optimal performance and efficiency. Here’s a detailed explanation:

1. Required Vacuum Level: The first consideration is the desired vacuum level for your application. Different applications have varying vacuum level requirements, ranging from low vacuum to high vacuum or even ultra-high vacuum. Determine the specific vacuum level needed, such as microns of mercury (mmHg) or pascals (Pa), and choose a vacuum pump capable of achieving and maintaining that level.

2. Pumping Speed: The pumping speed, also known as the displacement or flow rate, is the volume of gas a vacuum pump can remove from a system per unit of time. It is typically expressed in liters per second (L/s) or cubic feet per minute (CFM). Consider the required pumping speed for your application, which depends on factors such as the volume of the system, the gas load, and the desired evacuation time.

3. Gas Load and Composition: The type and composition of the gas or vapor being pumped play a significant role in selecting the right vacuum pump. Different pumps have varying capabilities and compatibilities with specific gases. Some pumps may be suitable for pumping only non-reactive gases, while others can handle corrosive gases or vapors. Consider the gas load and its potential impact on the pump’s performance and materials of construction.

4. Backing Pump Requirements: In some applications, a vacuum pump may require a backing pump to reach and maintain the desired vacuum level. A backing pump provides a rough vacuum, which is then further processed by the primary vacuum pump. Consider whether your application requires a backing pump and ensure compatibility and proper sizing between the primary pump and the backing pump.

5. System Leakage: Evaluate the potential leakage in your system. If your system has significant leakage, you may need a vacuum pump with a higher pumping speed to compensate for the continuous influx of gas. Additionally, consider the impact of leakage on the required vacuum level and the pump’s ability to maintain it.

6. Power Requirements and Operating Cost: Consider the power requirements of the vacuum pump and ensure that your facility can provide the necessary electrical supply. Additionally, assess the operating cost, including energy consumption and maintenance requirements, to choose a pump that aligns with your budget and operational considerations.

7. Size and Space Constraints: Take into account the physical size of the vacuum pump and whether it can fit within the available space in your facility. Consider factors such as pump dimensions, weight, and the need for any additional accessories or support equipment.

8. Manufacturer’s Recommendations and Expert Advice: Consult the manufacturer’s specifications, guidelines, and recommendations for selecting the right pump for your specific application. Additionally, seek expert advice from vacuum pump specialists or engineers who can provide insights based on their experience and knowledge.

By considering these factors and evaluating the specific requirements of your application, you can select the right size vacuum pump that meets the desired vacuum level, pumping speed, gas compatibility, and other essential criteria. Choosing the appropriate vacuum pump ensures efficient operation, optimal performance, and longevity for your application.

China Professional Hospital Medical Rotary Vane Vacuum System Oil Sealed Rotary Vane Vacuum Pump vacuum pump engine
editor by Dream 2024-05-16

China Custom GWSP1000 100% low noise low-energy maintenance-free no oil scroll vacuum pump for LED/LCD/Laser tube a/c vacuum pump

Product Description

GWSP Oil free Scroll Vacuum Pump

Working principle:
GWSP oil free scroll vacuum pump is constructed with pump head assembly, crank pin assembly, bracket assembly, air flush assembly,and exhaust valve assembly.Two spiral cylinders, 1 offset and orbiting against the other fixed with an offset of 180° to form several crescent-shaped pockets of different sizes. By means of an eccentric drive, the orbiting scroll is made to orbit about the fixed scroll, reducing the volume of the pockets and compressing gas from outside towards the inside thereby pumping the gas from vacuum chamber.

Basic informations:
1) Model: GWSP1000 Oil free scroll vacuum pump
2) Ultimate vacuum pressure: 1 Pa/0.01 mbar (abs.)
3) Max suction capacity: 50Hz-16.6L/s 60Hz-20.0L/s

Safety Precautions:
The GWSP series oil free scroll vacuum pumps are suitable for clean processes only.
Do not pump toxic, explosive, flammable or corrosive substances or substances which contain chemicals, solvents or particles.GEOWELL will not perform maintenance work on pumps which have used special gases or other hazardous substances.
Be sure the inlet gas temperature must be lower than 122 °F.

Technical Specifications

Model			GWSP40	GWSP75	GWSP150	GWSP300	GWSP600	GWSP1000
Pumping Speed	50Hz	l/s	0.5	1.0	2.0	4.3	8.7	16.6
		m3/h	1.8	3.6	7.2	15.5	31.3	59.8
		cfm	1.1	2.1	4.3	9.3	18.7	35.8
	60Hz	l/s	0.6	1.2	2.4	5.1	10.4	20.0
		m3/h	2.2	4.3	8.6	18.3	37.4	71.6
		cfm	1.3	2.5	5.1	10.9	22.3	42.8
Ultimate Pressure		Torr	≤1.1*10-1	≤6.0*10-2	≤4.5*10-2	≤1.9*10-2	≤7.5*10-3	*≤7.510-3**
		psi	≤2.2*10-3	≤1.2*10-3	≤9.0*10-4	≤3.8*10-4	≤1.5*10-4	*≤1.510-4**
		Pa	≤15	≤8	≤6	≤2.6	≤1	≤1
		mbar	≤1.5*10-1	≤8.0*10-2	≤6.0*10-2	≤2.6*10-2	≤1.0*10-2	*≤1.010-2**
Noise Level		dB(A)	≤54	≤57	≤57	≤60	≤61	≤65
Leakage		mbar·l/s	1*10-7
Max. Inlet/Exhaust Pressure		MPa	0.1 / 0.13
Ambient Operation Temp.		ºF	41~104
Motor 1 phase	Power	kW	0.25	0.55	0.55	0.55	0.75	—
	Voltage	V	110~115 (60Hz),200~230 (50Hz)					—
	Speed	rpm	1425(50Hz),1725(60Hz)					—
	Plug		North America, Europe, UK/Ireland, India					—
Motor 3 phase	Power	kW	—	0.55	0.55	0.55	0.75	1.5
	Voltage	V	—	200~230 or 380~415 (50Hz),200~230 or 460 (60Hz)
	Speed	rpm	—	1425 (50Hz),1725 (60Hz)
Inlet/Exhaust Flange			KF25/KF16				KF40/KF16	*KF40/KF162**
Dimensions	1 phase	mm	326212253	450260296	455260296	493297334	538315348	—
Dimensions	3 phase	mm	—	450260296	455260296	493297334	538315348	*576450402*
Net Weight	1 phase	kg	15	21	22	29	36	—
Net Weight	3 phase	kg	—	20	21	28	31	54
Cooling Type			Air cooled
Others			With air flush

Features & Benefits

No oil clean vacuum.
No oil back-diffusion, no oil mist exhaust, provide clean vacuum environment
Wide product lineup.
Pumping speed covers 3~60 m3 /h, limited vacuum level 1~8 Pa
Suitable for all type of power supply around the world.
110/220/380/460V, 50/60Hz for choose
Low vibration, low noise.
57~65 dB(A), smooth operation
High efficiency, ease of maintenance.
No water cooled, no oil lubricated, no daily maintenance

Quality Control

CMM inspection system assures
fixed tolarance on dimension&shape

Pump Testing

Applications

Semiconductor industry.stry

Vacuum sputtering machine.

IC plasma cleaning machine.

IC plasma polishing machine.

IC packaging machine.

IC transmission chamber.

Photoelectric industry.
LED vacuum annealing furnace.
Load lock/transfer chambers.
Glove box.
LED packaging machine.
Liquid crystal injection and packaging.

Material industry.
Vacuum annealing furnace.
Vacuum diffusion oven.
3D metal printing.
Single crystal growth furnace.
Microwave cleaning and microwave drying machine.
E-beam/Laser melting.
Vacuum degassing.
Vacuum gas substitution.

Vacuum equipment.

Oil free ultrahigh vacuum unit.
Oil free vacuum unit.

After-sales Service:	Yes
Warranty:	1 Year
Oil or Not:	Oil Free

How Do You Maintain and Troubleshoot Vacuum Pumps?

Maintaining and troubleshooting vacuum pumps is essential to ensure their optimal performance and longevity. Here’s a detailed explanation:

Maintenance of Vacuum Pumps:

1. Regular Inspection: Perform regular visual inspections of the pump to check for any signs of damage, leaks, or abnormal wear. Inspect the motor, belts, couplings, and other components for proper alignment and condition.

2. Lubrication: Follow the manufacturer’s guidelines for lubrication. Some vacuum pumps require regular oil changes or lubrication of moving parts. Ensure that the correct type and amount of lubricant are used.

3. Oil Level Check: Monitor the oil level in oil-sealed pumps and maintain it within the recommended range. Add or replace oil as necessary, following the manufacturer’s instructions.

4. Filter Maintenance: Clean or replace filters regularly to prevent clogging and ensure proper airflow. Clogged filters can impair pump performance and increase energy consumption.

5. Cooling System: If the vacuum pump has a cooling system, inspect it regularly for cleanliness and proper functioning. Clean or replace cooling components as needed to prevent overheating.

6. Seals and Gaskets: Check the seals and gaskets for signs of wear or leakage. Replace any damaged or worn seals promptly to maintain airtightness.

7. Valve Maintenance: If the vacuum pump includes valves, inspect and clean them regularly to ensure proper operation and prevent blockages.

8. Vibration and Noise: Monitor the pump for excessive vibration or unusual noise, which may indicate misalignment, worn bearings, or other mechanical issues. Address these issues promptly to prevent further damage.

Troubleshooting Vacuum Pump Problems:

1. Insufficient Vacuum Level: If the pump is not achieving the desired vacuum level, check for leaks in the system, improper sealing, or worn-out seals. Inspect valves, connections, and seals for leaks and repair or replace as needed.

2. Poor Performance: If the pump is not providing adequate performance, check for clogged filters, insufficient lubrication, or worn-out components. Clean or replace filters, ensure proper lubrication, and replace worn parts as necessary.

3. Overheating: If the pump is overheating, check the cooling system for blockages or insufficient airflow. Clean or replace cooling components and ensure proper ventilation around the pump.

4. Excessive Noise or Vibration: Excessive noise or vibration may indicate misalignment, worn bearings, or other mechanical issues. Inspect and repair or replace damaged or worn parts. Ensure proper alignment and balance of rotating components.

5. Motor Issues: If the pump motor fails to start or operates erratically, check the power supply, electrical connections, and motor components. Test the motor using appropriate electrical testing equipment and consult an electrician or motor specialist if necessary.

6. Excessive Oil Consumption: If the pump is consuming oil at a high rate, check for leaks or other issues that may be causing oil loss. Inspect seals, gaskets, and connections for leaks and repair as needed.

7. Abnormal Odors: Unusual odors, such as a burning smell, may indicate overheating or other mechanical problems. Address the issue promptly and consult a technician if necessary.

8. Manufacturer Guidelines: Always refer to the manufacturer’s guidelines and recommendations for maintenance and troubleshooting specific to your vacuum pump model. Follow the prescribed maintenance schedule and seek professional assistance when needed.

By following proper maintenance procedures and promptly addressing any troubleshooting issues, you can ensure the reliable operation and longevity of your vacuum pump.

vacuum pump

What Is the Difference Between Dry and Wet Vacuum Pumps?

Dry and wet vacuum pumps are two distinct types of pumps that differ in their operating principles and applications. Here’s a detailed explanation of the differences between them:

Dry Vacuum Pumps:

Dry vacuum pumps operate without the use of any lubricating fluid or sealing water in the pumping chamber. They rely on non-contact mechanisms to create a vacuum. Some common types of dry vacuum pumps include:

1. Rotary Vane Pumps: Rotary vane pumps consist of a rotor with vanes that slide in and out of slots in the rotor. The rotation of the rotor creates chambers that expand and contract, allowing the gas to be pumped. The vanes and the housing are designed to create a seal, preventing gas from flowing back into the pump. Rotary vane pumps are commonly used in laboratories, medical applications, and industrial processes where a medium vacuum level is required.

2. Dry Screw Pumps: Dry screw pumps use two or more intermeshing screws to compress and transport gas. As the screws rotate, the gas is trapped between the threads and transported from the suction side to the discharge side. Dry screw pumps are known for their high pumping speeds, low noise levels, and ability to handle various gases. They are used in applications such as semiconductor manufacturing, chemical processing, and vacuum distillation.

3. Claw Pumps: Claw pumps use two rotors with claw-shaped lobes that rotate in opposite directions. The rotation creates a series of expanding and contracting chambers, enabling gas capture and pumping. Claw pumps are known for their oil-free operation, high pumping speeds, and suitability for handling dry and clean gases. They are commonly used in applications such as automotive manufacturing, food packaging, and environmental technology.

Wet Vacuum Pumps:

Wet vacuum pumps, also known as liquid ring pumps, operate by using a liquid, typically water, to create a seal and generate a vacuum. The liquid ring serves as both the sealing medium and the working fluid. Wet vacuum pumps are commonly used in applications where a higher level of vacuum is required or when handling corrosive gases. Some key features of wet vacuum pumps include:

1. Liquid Ring Pumps: Liquid ring pumps feature an impeller with blades that rotate eccentrically within a cylindrical casing. As the impeller rotates, the liquid forms a ring against the casing due to centrifugal force. The liquid ring creates a seal, and as the impeller spins, the volume of the gas chamber decreases, leading to the compression and discharge of gas. Liquid ring pumps are known for their ability to handle wet and corrosive gases, making them suitable for applications such as chemical processing, oil refining, and wastewater treatment.

2. Water Jet Pumps: Water jet pumps utilize a jet of high-velocity water to create a vacuum. The water jet entrains gases, and the mixture is then separated in a venturi section, where the water is recirculated, and the gases are discharged. Water jet pumps are commonly used in laboratories and applications where a moderate vacuum level is required.

The main differences between dry and wet vacuum pumps can be summarized as follows:

1. Operating Principle: Dry vacuum pumps operate without the need for any sealing fluid, while wet vacuum pumps utilize a liquid ring or water as a sealing and working medium.

2. Lubrication: Dry vacuum pumps do not require lubrication since there is no contact between moving parts, whereas wet vacuum pumps require the presence of a liquid for sealing and lubrication.

3. Applications: Dry vacuum pumps are suitable for applications where a medium vacuum level is required, and oil-free operation is desired. They are commonly used in laboratories, medical settings, and various industrial processes. Wet vacuum pumps, on the other hand, are used when a higher vacuum level is needed or when handling corrosive gases. They find applications in chemical processing, oil refining, and wastewater treatment, among others.

It’s important to note that the selection of a vacuum pump depends on specific requirements such as desired vacuum level, gas compatibility, operating conditions, and the nature of the application.

In summary, the primary distinction between dry and wet vacuum pumps lies in their operating principles, lubrication requirements, and applications. Dry vacuum pumps operate without any lubricating fluid, while wet vacuum pumps rely on a liquid ring or water for sealing and lubrication. The choice between dry and wet vacuum pumps depends on the specific needs of the application and the desired vacuum level.

vacuum pump

What Is the Purpose of a Vacuum Pump in an HVAC System?

In an HVAC (Heating, Ventilation, and Air Conditioning) system, a vacuum pump serves a crucial purpose. Here’s a detailed explanation:

The purpose of a vacuum pump in an HVAC system is to remove air and moisture from the refrigerant lines and the system itself. HVAC systems, particularly those that rely on refrigeration, operate under specific pressure and temperature conditions to facilitate the transfer of heat. To ensure optimal performance and efficiency, it is essential to evacuate any non-condensable gases, air, and moisture from the system.

Here are the key reasons why a vacuum pump is used in an HVAC system:

1. Removing Moisture: Moisture can be present within an HVAC system due to various factors, such as system installation, leaks, or improper maintenance. When moisture combines with the refrigerant, it can cause issues like ice formation, reduced system efficiency, and potential damage to system components. A vacuum pump helps remove moisture by creating a low-pressure environment, which causes the moisture to boil and turn into vapor, effectively evacuating it from the system.

2. Eliminating Air and Non-Condensable Gases: Air and non-condensable gases, such as nitrogen or oxygen, can enter an HVAC system during installation, repair, or through leaks. These gases can hinder the refrigeration process, affect heat transfer, and decrease system performance. By using a vacuum pump, technicians can evacuate the air and non-condensable gases, ensuring that the system operates with the designed refrigerant and pressure levels.

3. Preparing for Refrigerant Charging: Prior to charging the HVAC system with refrigerant, it is crucial to create a vacuum to remove any contaminants and ensure the system is clean and ready for optimal refrigerant circulation. By evacuating the system with a vacuum pump, technicians ensure that the refrigerant enters a clean and controlled environment, reducing the risk of system malfunctions and improving overall efficiency.

4. Leak Detection: Vacuum pumps are also used in HVAC systems for leak detection purposes. After evacuating the system, technicians can monitor the pressure to check if it holds steady. A significant drop in pressure indicates the presence of leaks, enabling technicians to identify and repair them before charging the system with refrigerant.

In summary, a vacuum pump plays a vital role in an HVAC system by removing moisture, eliminating air and non-condensable gases, preparing the system for refrigerant charging, and aiding in leak detection. These functions help ensure optimal system performance, energy efficiency, and longevity, while also reducing the risk of system malfunctions and damage.

China Custom GWSP1000 100% low noise low-energy maintenance-free no oil scroll vacuum pump for LED/LCD/Laser tube a/c vacuum pump
editor by Dream 2024-05-15

China high quality Pulsator Hookup Milker Machine Oil Less Vacuum Pump vacuum pump and compressor

Product Description

oilless Pulsator Hookup Milker Machine vacuum pump

Advantages:
Oil-less Vacuum Pumps / Air Compressors

PRANSCH oil-less rocking piston pump and air compressor combines the best characteristics of traditional piston pumps(air compressor) and diaphragm pumps into small units with excellent features.

Light weight and very portable
Durable and near ZERO maintenance
Thermal protection (130 deg C)
Power cord with plug, 1m length
Shock mount
Silencer – muffler
Stainless steel vacuum and pressure gauge, both with oil damping
Two stainless steel needle valves each with lock nut.
All nickel plated fittings
Power supply 230V, 50/60 Hz

This series is ideal for use in applications where oil-mist is undesirable. For examples, pressure/vacuum filtration, air sampling, water aeration, flame photometer, etc.

Specification:

Model	Frequency	Flow	Pressure	Power	Speed	Current	Voltage	Heat	Sound	Weight	Hole	Installation Dimensions
Model	Hz	L/min	Kpa	Kw	Min-1	A	V	0 C	db(A)	Kg	MM	MM
PM200V	50	33	-84	0.10	1380	0.45	210/235	5-40	48	1.8	5	L100xW74
PM200V	60	50	-84	0.12	1450	0.90	110/125	5-40	48	1.8	5	L100xW74
PM300V	50	66	-86	0.12	1380	0.56	210/235	5-40	50	3.2	6	L118xW70
PM300V	60	75	-86	0.14	1450	1.13	110/125	5-40	50	3.2	6	L118xW70
PM400V	50	80	-92	0.32	1380	0.95	210/235	5-40	56	6.0	6	L153xW95
PM400V	60	92	-92	0.36	1450	1.91	110/125	5-40	56	6.0	6	L153xW95
PM550V	50	100	-92	0.32	1380	1.50	210/235	5-40	56	6.0	6	L148xW83
PM550V	60	110	-92	0.36	1450	3.10	110/125	5-40	56	6.0	6	L148xW83
PM1400V	50	166	-92	0.45	1380	1.90	210/235	5-40	58	8.5	6	L203xW86
PM1400V	60	183	-92	0.52	1450	4.10	110/125	5-40	58	8.5	6	L203xW86
PM2000V	50	216	-92	0.55	1380	2.50	210/235	5-40	60	9.0	6	L203xW86
PM2000V	60	250	-92	0.63	1450	5.20	110/125	5-40	60	9.0	6	L203xW86
HP2400V	50	225	-94	0.90	1380	3.30	210/235	5-40	75	17.0	7	L246xW127
HP2400V	60	258	-94	1.10	1450	6.90	110/125	5-40	75	17.0	7	L246xW127
PM3000V	50	230	-94	1.10	1380	4.20	210/235	5-40	76	17.5	7	L246xW127
PM3000V	60	266	-94	1.30	1450	8.50	110/125	5-40	76	17.5	7	L246xW127

Why use a Rocking Piston Product?

Variety
Pransch oilless Rocking Piston air compressors and vacuum pumps, available in single, twin, miniature, and tankmounted
styles, are the perfect choice for hundreds of applications. Choose from dual frequency, shaded pole,
and permanent split capacitor (psc) electric motors with AC multi-voltage motors to match North American,
European, and CHINAMFG power supplies. A complete line of recommended accessories as well as 6, 12, and
24 volt DC models in brush and brushless types are also available.

Performance
The rocking piston combines the best characteristics of piston and diaphragm air compressors into a small unit
with exceptional performance. Air flow capabilities from 3.4 LPM to 5.5 CFM (9.35 m3/h), pressure to 175 psi
(12.0 bar) and vacuum capabilities up to 29 inHg (31 mbar). Horsepowers range from 1/20 to 1/2 HP
(0.04 to 0.37 kW).

Reliable
These pumps are made to stand up through years of use. The piston rod and bearing assembly are bonded
together, not clamped; they will not slip, loosen, or misalign to cause trouble.

Clean Air
Because CHINAMFG pumps are oil-free, they are ideal for use in applications in laboratories, hospitals, and the
food industry where oil mist contamination is undesirable.

Application:

Transportation application include:Auto detailing Equipment,Braking Systems,Suspension Systems,Tire Inflators
Food and Beverage application include:beverage dispensing,coffee and Espresso equipment,Food processing and packaging,Nitrogen Generation
Medical and laboratory application include:Body fluid Analysis equipment,Dental compressors and hand tools,dental vacuum ovens,Dermatology equipment,eye surgery equipment,lab automation,Liposuction equipment,Medical aspiration,Nitrogen Generation,Oxygen concentrators,Vacuum Centrifuge,vacuum filtering,ventilators
General industrial application include:Cable pressurization,core drilling
Environmental application include:Dry sprinkler systems,Pond Aeration,Refrigerant Reclamation,Water Purification Systems
Printing and packaging application include:vacuum frames
material Handling application include:vacuum mixing

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Oil or Not:	Oil Free
Structure:	Reciprocating Vacuum Pump
Exhauster Method:	Positive Displacement Pump
Vacuum Degree:	High Vacuum
Work Function:	Mainsuction Pump
Working Conditions:	Dry

Customization:	Available \|

vacuum pump

Can Vacuum Pumps Be Used for Vacuum Furnaces?

Yes, vacuum pumps can be used for vacuum furnaces. Here’s a detailed explanation:

Vacuum furnaces are specialized heating systems used in various industries for heat treatment processes that require controlled environments with low or no atmospheric pressure. Vacuum pumps play a crucial role in creating and maintaining the vacuum conditions necessary for the operation of vacuum furnaces.

Here are some key points regarding the use of vacuum pumps in vacuum furnaces:

1. Vacuum Creation: Vacuum pumps are used to evacuate the furnace chamber, creating a low-pressure or near-vacuum environment. This is essential for the heat treatment processes carried out in the furnace, as it helps eliminate oxygen and other reactive gases, preventing oxidation or unwanted chemical reactions with the heated materials.

2. Pressure Control: Vacuum pumps provide the means to control and maintain the desired pressure levels within the furnace chamber during the heat treatment process. Precise pressure control is necessary to achieve the desired metallurgical and material property changes during processes such as annealing, brazing, sintering, and hardening.

3. Contamination Prevention: By removing gases and impurities from the furnace chamber, vacuum pumps help prevent contamination of the heated materials. This is particularly important in applications where cleanliness and purity of the processed materials are critical, such as in the aerospace, automotive, and medical industries.

4. Rapid Cooling: Some vacuum furnace systems incorporate rapid cooling capabilities, known as quenching. Vacuum pumps assist in facilitating the rapid cooling process by removing the heat generated during quenching, ensuring efficient cooling and minimizing distortion or other unwanted effects on the treated materials.

5. Process Flexibility: Vacuum pumps provide flexibility in the type of heat treatment processes that can be performed in vacuum furnaces. Different heat treatment techniques, such as vacuum annealing, vacuum brazing, or vacuum carburizing, require specific pressure levels and atmospheric conditions that can be achieved and maintained with the use of vacuum pumps.

6. Vacuum Pump Types: Different types of vacuum pumps can be used in vacuum furnaces, depending on the specific requirements of the heat treatment process. Commonly used vacuum pump technologies include oil-sealed rotary vane pumps, dry screw pumps, diffusion pumps, and cryogenic pumps. The choice of vacuum pump depends on factors such as required vacuum level, pumping speed, reliability, and compatibility with the process gases.

7. Maintenance and Monitoring: Proper maintenance and monitoring of vacuum pumps are essential to ensure their optimal performance and reliability. Regular inspections, lubrication, and replacement of consumables (such as oil or filters) are necessary to maintain the efficiency and longevity of the vacuum pump system.

8. Safety Considerations: Operating vacuum furnaces with vacuum pumps requires adherence to safety protocols. This includes proper handling of potentially hazardous gases or chemicals used in the heat treatment processes, as well as following safety guidelines for operating and maintaining the vacuum pump system.

Overall, vacuum pumps are integral components of vacuum furnaces, enabling the creation and maintenance of the required vacuum conditions for precise and controlled heat treatment processes. They contribute to the quality, consistency, and efficiency of the heat treatment operations performed in vacuum furnaces across a wide range of industries.

vacuum pump

How Do Vacuum Pumps Contribute to Energy Savings?

Vacuum pumps play a significant role in energy savings in various industries and applications. Here’s a detailed explanation:

Vacuum pumps contribute to energy savings through several mechanisms and efficiencies. Some of the key ways in which vacuum pumps help conserve energy are:

1. Improved Process Efficiency: Vacuum pumps are often used to remove gases and create low-pressure or vacuum conditions in industrial processes. By reducing the pressure, vacuum pumps enable the removal of unwanted gases or vapors, improving the efficiency of the process. For example, in distillation or evaporation processes, vacuum pumps help lower the boiling points of liquids, allowing them to evaporate or distill at lower temperatures. This results in energy savings as less heat is required to achieve the desired separation or concentration.

2. Reduced Energy Consumption: Vacuum pumps are designed to operate efficiently and consume less energy compared to other types of equipment that perform similar functions. Modern vacuum pump designs incorporate advanced technologies, such as variable speed drives, energy-efficient motors, and optimized control systems. These features allow vacuum pumps to adjust their operation based on demand, reducing energy consumption during periods of lower process requirements. By consuming less energy, vacuum pumps contribute to overall energy savings in industrial operations.

3. Leak Detection and Reduction: Vacuum pumps are often used in leak detection processes to identify and locate leaks in systems or equipment. By creating a vacuum or low-pressure environment, vacuum pumps can assess the integrity of a system and identify any sources of leakage. Detecting and repairing leaks promptly helps prevent energy wastage associated with the loss of pressurized fluids or gases. By addressing leaks, vacuum pumps assist in reducing energy losses and improving the overall energy efficiency of the system.

4. Energy Recovery Systems: In some applications, vacuum pumps can be integrated into energy recovery systems. For instance, in certain manufacturing processes, the exhaust gases from vacuum pumps may contain heat or have the potential for energy recovery. By utilizing heat exchangers or other heat recovery systems, the thermal energy from the exhaust gases can be captured and reused to preheat incoming fluids or provide heat to other parts of the process. This energy recovery approach further enhances the overall energy efficiency by utilizing waste heat that would otherwise be lost.

5. System Optimization and Control: Vacuum pumps are often integrated into centralized vacuum systems that serve multiple processes or equipment. These systems allow for better control, monitoring, and optimization of the vacuum generation and distribution. By centralizing the vacuum production and employing intelligent control strategies, energy consumption can be optimized based on the specific process requirements. This ensures that vacuum pumps operate at the most efficient levels, resulting in energy savings.

6. Maintenance and Service: Proper maintenance and regular servicing of vacuum pumps are essential for their optimal performance and energy efficiency. Routine maintenance includes tasks such as cleaning, lubrication, and inspection of pump components. Well-maintained pumps operate more efficiently, reducing energy consumption. Additionally, prompt repair of any faulty parts or addressing performance issues helps maintain the pump’s efficiency and prevents energy waste.

In summary, vacuum pumps contribute to energy savings through improved process efficiency, reduced energy consumption, leak detection and reduction, integration with energy recovery systems, system optimization and control, as well as proper maintenance and service. By utilizing vacuum pumps efficiently and effectively, industries can minimize energy waste, optimize energy usage, and achieve significant energy savings in various applications and processes.

vacuum pump

Are There Different Types of Vacuum Pumps Available?

Yes, there are various types of vacuum pumps available, each designed to suit specific applications and operating principles. Here’s a detailed explanation:

Vacuum pumps are classified based on their operating principles, mechanisms, and the type of vacuum they can generate. Some common types of vacuum pumps include:

1. Rotary Vane Vacuum Pumps:

– Description: Rotary vane pumps are positive displacement pumps that use rotating vanes to create a vacuum. The vanes slide in and out of slots in the pump rotor, trapping and compressing gas to create suction and generate a vacuum.

– Applications: Rotary vane vacuum pumps are widely used in applications requiring moderate vacuum levels, such as laboratory vacuum systems, packaging, refrigeration, and air conditioning.

2. Diaphragm Vacuum Pumps:

– Description: Diaphragm pumps use a flexible diaphragm that moves up and down to create a vacuum. The diaphragm separates the vacuum chamber from the driving mechanism, preventing contamination and oil-free operation.

– Applications: Diaphragm vacuum pumps are commonly used in laboratories, medical equipment, analysis instruments, and applications where oil-free or chemical-resistant vacuum is required.

3. Scroll Vacuum Pumps:

– Description: Scroll pumps have two spiral-shaped scrolls—one fixed and one orbiting—which create a series of moving crescent-shaped gas pockets. As the scrolls move, gas is continuously trapped and compressed, resulting in a vacuum.

– Applications: Scroll vacuum pumps are suitable for applications requiring a clean and dry vacuum, such as analytical instruments, vacuum drying, and vacuum coating.

4. Piston Vacuum Pumps:

– Description: Piston pumps use reciprocating pistons to create a vacuum by compressing gas and then releasing it through valves. They can achieve high vacuum levels but may require lubrication.

– Applications: Piston vacuum pumps are used in applications requiring high vacuum levels, such as vacuum furnaces, freeze drying, and semiconductor manufacturing.

5. Turbo Molecular Vacuum Pumps:

– Description: Turbo pumps use high-speed rotating blades or impellers to create a molecular flow, continuously pumping gas molecules out of the system. They typically require a backing pump to operate.

– Applications: Turbo molecular pumps are used in high vacuum applications, such as semiconductor fabrication, research laboratories, and mass spectrometry.

6. Diffusion Vacuum Pumps:

– Description: Diffusion pumps rely on the diffusion of gas molecules and their subsequent removal by a high-speed jet of vapor. They operate at high vacuum levels and require a backing pump.

– Applications: Diffusion pumps are commonly used in applications requiring high vacuum levels, such as vacuum metallurgy, space simulation chambers, and particle accelerators.

7. Cryogenic Vacuum Pumps:

– Description: Cryogenic pumps use extremely low temperatures to condense and capture gas molecules, creating a vacuum. They rely on cryogenic fluids, such as liquid nitrogen or helium, for operation.

– Applications: Cryogenic vacuum pumps are used in ultra-high vacuum applications, such as particle physics research, material science, and fusion reactors.

These are just a few examples of the different types of vacuum pumps available. Each type has its advantages, limitations, and suitability for specific applications. The choice of vacuum pump depends on factors like required vacuum level, gas compatibility, reliability, cost, and the specific needs of the application.

China high quality Pulsator Hookup Milker Machine Oil Less Vacuum Pump vacuum pump and compressor
editor by Dream 2024-05-08

China Custom Oil Free Piston Vacuum Pump Air Compression Pump Small Air Compressor Made in China Silent Oil Pump for Packaging Machinery 850W vacuum pump oil

Product Description

Model	BST850AFZ/BSZ
Voltage/frequency (V/Hz)	220-240V/50Hz 100v-120v/60Hz
Input power(W)	≤550
Speed (r/min)	≥1350 1650
Primary vacuumKPa	-93KPa
Secondary vacuumKPa	-98KPa
Restart pressure (KPa)	0KPa
Rated volume flow (m3/h)	≥12m3/h @0KPa;
Noise dB(A)	≤62dB(A)
Ambient temperature ºC	-5-40 ºC
Insulation Class	F
Cold insulation resistance (MΩ)	≥100MΩ
Voltage resistance	1500V/50Hz 1min(No breakdown)
Thermal protector	Automatic reset 135±5ºC
Capacitance (μF)	25μF±5% 75μF±5%
Net weight (Kg)	10.5Kg
Installation Dimensions (mm)	223.2×88.9 mm(4XM6)
External Dimensions (mm)	*268.8128214.7mm*

Typical application
Respirator (ventilator)	oxygenerator
Disinfectant sprayer	Blood analyzer
Clinical aspirator	Dialysis / hemodialysis
Dental vacuum drying oven	Air suspension system
Vending machines / coffee blenders and coffee machines	Massage chair
Chromatographic analyzer	Teaching instrument platform
On board access control system	Airborne oxygen generator

Why choose CZPT air compressor
1. It saves 10-30% energy than the air compressor produced by ordinary manufacturers.
2. It is widely used in medical oxygen generator and ventilator .
3. A large number of high-speed train and automobile application cases, supporting – 41 to 70 ºC, 0-6000 CZPT above sea level .
4. Medium and high-end quality, with more than 7000 hours of trouble free operation for conventional products and more than 15000 hours of trouble free operation for high-end products.
5. Simple operation, convenient maintenance and remote guidance.
6. Faster delivery time, generally completed within 25 days within 1000 PCs.

Machine Parts

Name: Motor
Brand: COMBESTAIR
Original: China
1.The coil adopts the fine pure copper enameled wire, and the rotor adopts the famous brand silicon steel sheet such as ZheJiang baosteel.
2.The customer can choose the insulation grade B or F motor according to What he wants.
3.The motor has a built-in thermal protector, which can select external heat sensor.
4.Voltage from AC100V ~120V, 200V ~240V, 50Hz / 60Hz, DC6V~200V optional ; AC motor can choose double voltage double frequency ; DC Motor can choose the control of the infinitely variable speed.

Machine Parts

Name: Bearing
Brand: ERB , CZPT , NSK
Original: China ect.
1.Standard products choose the special bearing ‘ERB’ in oil-free compressor, and the environment temperature tolerance from -50ºC to 180 ºC . Ensure no fault operation for 20,000 hours.
2.Customers can select TPI, NSK and other imported bearings according to the working condition.

Machine Parts

Name: Valve plates
Brand: SANDVIK
Original: Sweden
1.Custom the valve steel of Sweden SANDVIK; Good flexibility and long durability.
2.Thickness from 0.08mm to 1.2mm, suitable for maximum pressure from 0.8 MPa to 1.2 MPa.

Machine Parts

Name: Piston ring
Brand: COMBESTAIR-OEM , Saint-Gobain
Original: China , France
1.Using domestic famous brand–Polytetrafluoroethylene composite material; Wear-resistant high temperature; Ensure more than 10,000 hours of service life.
2.High-end products: you can choose the ST.gobain’s piston ring from the American import.

serial number	Code number	Name and specification	Quantity	Material	Note
1	212571109	Fan cover	2	Reinforced nylon 1571
2	212571106	Left fan	1	Reinforced nylon 1571
3	212571101	Left box	1	Die-cast aluminum alloy YL104
4	212571301	Connecting rod	2	Die-cast aluminum alloy YL104
5	212571304	Piston cup	2	PHB filled PTFE
6	212571302	Clamp	2	Die-cast aluminum alloy YL102
7	7050616	Screw of cross head	2	Carbon structural steel of cold heading	M6•16
8	212571501	Air cylinder	2	Thin wall pipe of aluninun alloy 6A02T4
9	17103	Seal ring of Cylinder	2	Silicone rubber
10	212571417	Sealing ring of cylinder cover	2	Silicone rubber
11	212571401	Cylinder head	2	Die-cast aluminum alloy YL102
12	7571525	Screw of inner hexagon Cylinder head	12		M5•25
13	17113	Sealing ring of connecting pipe	4	Silicong rubber
14	212571801	Connecting pipe	2	Aluminum and aluminum alloy connecting rod LY12
15	7100406	Screw of Cross head	4	1Cr13N19	M4•6
16	212571409	Limit block	2	Die-cast aluminum alloy YL102
17	000402.2	Air outlet valve	2	7Cr27 quenching steel belt of The Swedish sandvik
18	212571403	valve	2	Die-cast aluminum alloy YL102
19	212571404	Air inlet valve	2	7Cr27 quenching steel belt of The Swedish sandvik
20	212571406	Metal gasket	2	Stainless steel plate of heat and acidresistance
21	212571107	Right fan	1	Reinforced nylon 1571
22	212571201	Crank	2	Gray castiron H20-40
23	14040	Bearing 6006-2Z	2
24	70305	Tighten screw of inner hexagon flat end	2		M8•8
25	7571520	Screw of inner hexagon Cylinder head	2		M5•20
26	212571102	Right box	1	Die-cast aluminum alloy YL104
27	6P-4	Lead protective ring	1
28	7095712-211	Hexagon head bolt	2	Carbon structural steel of cold heading	M5•152
29	715710-211	Screw of Cross head	2	Carbon structural steel of cold heading	M5•120
30	16602	Light spring washer	4		ø5
31	212571600	Stator	1
32	70305	Lock nut of hexagon flange faces	2
33	212571700	Rotor	1
34	14032	Bearing 6203-2Z	2

FAQ

A7:We have the ability to develop new products and can customize, develop and research according to your requirements

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After-sales Service:	Remote Guided Maintenance
Warranty:	2 Years
Principle:	Mixed-Flow Compressor

Samples:	US$ 65/Piece 1 Piece(Min.Order) \| Order Sample

Customization:	Available \|

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Vacuum Pump

What Are Vacuum Pumps?

Vacuum pumps use air flow as the source of energy. The system is ideal for dewatering wet media, creating filter cakes, and pneumatically moving materials through a pipe. A vacuum pump works through air flow that is moved by differential pressure. The pump’s air flow develops a vacuum in a chamber that is called the vacuum box. As the air flow collects gas at a faster rate than atmospheric pressure, it is considered the “heart” of a vacuum system.

Principles of operation

Vacuum pumps work by reducing the volume of air that moves through them. Depending on the design, there are several different types of vacuum pumps. All of these types operate under the same principles, but have their own special features. Here are some of their most important characteristics. In addition to their capacity, the main differences between these pumps are their manufacturing tolerances, materials of construction, and level of tolerance for chemicals, oil vapor, and vibration.
Vacuum pumps create a partial or low-pressure vacuum by forcing gas molecules from their high-pressure states to their low-pressure states. However, these pumps can only achieve a partial vacuum, and other methods are necessary to reach a higher level of vacuum. As with all pumps, there are several ways to increase the level of a vacuum.
First, consider the type of vacuum you want. This is the most important factor when choosing a vacuum pump. If you need a high level of vacuum, you’ll need a high-quality vacuum pump. High-quality vacuum pumps have a high pressure limit, while ultrahigh-quality pumps are capable of achieving a very low vacuum. As the pressure decreases, the amount of molecules per cubic centimeter decreases and the quality of the vacuum increases.
Positive displacement pumps are best suited for low and medium-pressure systems. But they can’t reach high vacuum, which is why most high-pressure systems use two pumps in tandem. In this case, the positive displacement pump would stall and the other one would be used instead. Similarly, entrapment pumps have higher-pressure limits, so they must be refreshed frequently or exhaust frequently when there is too much gas to capture.
Another important aspect of vacuum pump operation is its speed. The speed of pumping is proportional to the differential pressure across the system. Therefore, the faster the pumping speed, the lower the draining time.

Design

A vacuum pump is a mechanical device used to generate a vacuum. It can create a low or high vacuum. These pumps are used in the process of oil regeneration and re-refining. The design of a vacuum pump must be compatible with the vacuum. The pump’s mass and speed should be matched.
The design of a vacuum pump is important for many reasons. It should be easy to use and maintain. Vacuum pumps need to be protected from external contamination. For this reason, the oil must be kept clean at all times. Contamination may damage the oil, resulting in pump failure. The pump’s design should include features that will prevent this from happening.
The main objective of a vacuum pump is to remove air and other gases from a chamber. As the pressure of the chamber drops, the amount of molecules that can be removed becomes more difficult. Because of this, industrial and research vacuum systems typically require pumps to operate over a large pressure range. The range is generally between one and 10-6 Torr. A standard vacuum system uses multiple pumps, each covering a portion of the pressure range. These pumps can also be operated in a series to achieve optimal performance.
The design of a vacuum pump can vary depending on the application and the pressure requirement. It should be sized appropriately to ensure that it works properly. There are several different types of pumps, so selecting the right pump is essential to maximizing its efficiency. For example, a slow running vee belt drive rotary vane vacuum pump will have a lower running temperature than a fast-running direct-drive pump.

Performance

The performance of a vacuum pump is an important indicator of its overall condition. It helps determine whether the system is performing optimally and how high the ultimate vacuum level can be achieved. A performance log should be maintained to document variations in pump operating hours and voltage as well as the temperature of the pump’s cooling water and oil. The log should also record any problems with the pump.
There are several ways to increase the performance of a vacuum pump. For example, one way is to decrease the temperature of the working fluid. If the temperature of the fluid is too high, it will lead to a low vacuum. A high temperature will make the vacuum degree of the pump even lower, so heat transfer is an important part of the process.
Nozzles are another major component that impacts the performance of a vacuum pump. Damage or clogging can result in a compromised pumping capacity. These problems can occur due to a number of causes, including excessive noise, leakage, and misassembled parts. Nozzles can also become clogged due to rusting, corrosion, or excess water.
Performance of vacuum pump technology is vital for many industries. It is an integral part of many central production processes. However, it comes with certain expenses, including machines, installations, energy, and maintenance. This makes it essential to understand what to look for when purchasing a vacuum pump. It is important to understand the factors that can influence these factors, as they affect the efficiency of a vacuum pump.
Another important factor in determining the performance of a vacuum pump is throughput. Throughput is a measurement of how many molecules can be pumped per unit of time at a constant temperature. Moreover, throughput can also be used to evaluate volume leak rates and pressure at the vacuum side. In this way, the efficiency of a vacuum pump can be judged by the speed and throughput of its leaks.

Atmospheric pressure

Vacuum pumps work by sucking liquids or air into a container. The amount of vacuum a pump can create is measured in pressure units called atms (atmospheric pressure). The pressure of a vacuum pump is equal to the difference between atmospheric pressure and the pressure in the system.
The amount of force produced by air molecules on each other is proportional to the number of impacts. Therefore, the greater the impact, the higher the pressure. In addition, all molecules have the same amount of energy at any temperature. This holds true for both pure and mixture gases. However, lighter molecules will move faster than heavier ones. Nevertheless, the transfer of energy is the same for both.
The difference between atmospheric and gauge pressure is not always straightforward. Some applications use one term to describe the other. While the two concepts are closely related, there are key differences. In most cases, atmospheric pressure is a higher number than gauge pressure. As a result, it can be confusing when choosing a vacuum pump.
One method is to use a U-tube manometer, a compact device that measures the difference between atmospheric pressure and vacuum. This device is commonly used for monitoring vacuum systems. It can measure both negative and positive pressure. In addition, it uses an electronic version of a gauge.
The atmospheric pressure affects the performance of a vacuum pump. When working with porous materials, the pump must overcome leakage. As a result, it must be equipped with enough capacity to compensate for variations in the porosity of the work piece. This is why it is critical to buy a vacuum pump that has a large enough capacity to handle the variation.

Typical application

Vacuum pumps are used in a variety of applications. They generate low and high pressures and are used to evaporate water or gases from various materials. They are also used in petroleum regeneration and re-refining processes. Typical applications of vacuum pumps include: a.
b. Rotary vane pumps are used in a variety of vacuum applications. They are suitable for industrial applications, freeze drying and cabinet making. They use oil as a sealant and coolant, allowing them to perform well in a variety of applications. This makes them ideal for use in a variety of industries.
The pumping rate of the vacuum pump is important. This refers to the volume pumped from a given point at a given rate. The higher the speed, the faster the pump will expel the air. Depending on the gas composition, this number will vary. When choosing a vacuum pump, gas composition and process requirements should be considered.
Vacuum pumps are used in a variety of industries from laboratories to medical facilities. In medical applications, they are used in radiation therapy and radiopharmaceuticals. They are also used in mass spectrometers, which are instruments used to analyze solid, liquid, or surface materials. Vacuum pumps are also used in decorative vacuum coatings and Formula 1 engine components. A trash compactor is another example of using a vacuum pump.
Vacuum pumps are used in a variety of applications including water purification and aeration. Vacuum pumps are also used in portable dental equipment and compressors in the dental industry. Vacuum pumps are also used in molds for dental implants. Other common applications for vacuum pumps include soil aeration and air sampling.

China Custom Oil Free Piston Vacuum Pump Air Compression Pump Small Air Compressor Made in China Silent Oil Pump for Packaging Machinery 850W vacuum pump oil
editor by Dream 2024-05-08

China manufacturer Medical Grade Oil Free Vacuum Pump for Beauty Equipment vacuum pump ac system

Product Description

Product Parameter

NOTE: All test values are nominal and for reference only. They are not guaranteed maximum or minimum limits, nor do they imply mean or median.
Model Number	SMV-60
Performance Data
Head configuration	Pressure parallel flow
Nominal voltage/frequency	220V/50HZ
Max. Current	0.8A
Max. Power	170W
Max. Flow	60L/MIN
Max. Vacuum	-88Kpa
Speed at rated load	1400RPM
Noise	<52dB
Max.Pressure restart	0 PSI
Electrical Data
Motor type[Capacitance]	P.S.C(6.5uF)
Motor insulation class	B
Thermal switch[Open temperature]	Thermally protected(145°C)
Line lead wire color,gauge	Brown(hot),blue(neutral),18AWG
Capacitor lead wire color,gauge	Black,black,18 AWG
General Data
Operating ambient air temperature	50° to 104°F(10° to 40°C)
Safety certification	ETL
Dimension(LXWXH)	184X99X151 MM
Installation size	121X70 MM
Net weight	4.3KG
Application	Medical suctions, lab,vacuum packaing etc.

Product Application

Our manufacturing process

Our Service

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service:	on Line Support and Free Spare Parts
Air Flow:	60 L/Min
Vacuum:	-90kpa

Samples:	US$ 80/Piece 1 Piece(Min.Order) \| Order Sample

Customization:	Available \|

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Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

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Vacuum Pump

Basic knowledge of vacuum pump

A vacuum pump is used to create a relative vacuum within a sealed volume. These pumps take gas molecules out of the sealed volume and expel them, leaving a partial vacuum. They can be used in a variety of applications, including medicine and laboratory research. This article will cover the basics of vacuum pumps, including how they operate and the materials they use. You will also learn about typical applications and fees.

How it works

A vacuum pump is a pump that removes air from a specific space. These pumps are divided into three types according to their function. Positive displacement pumps are used in the low vacuum range and high vacuum pumps are used in the ultra-high vacuum range. The performance of a vacuum pump depends on the quality of the vacuum it produces.
A vacuum pump creates a partial vacuum above the surrounding atmospheric pressure. The speed of the pump is proportional to the pressure difference between the ambient atmosphere and the base pressure of the pump. Choose a base pressure for a specific process, not the lowest possible pressure in the system.
A scroll pump is also a type of vacuum pump. This type of pump consists of two scrolls, the inner scroll running around the gas volume. It then compresses the gas in a spiral fashion until it reaches the maximum pressure at its center. The inner and outer scrolls are separated by a polymer tip seal that provides an axial seal between them. Its pumping speed ranges from 5.0 to 46 m3/h.
Another type of vacuum pump is the screw pump, which uses two rotating screws in one chamber. The screw in the screw pump is a left-handed screw, and the other is a right-handed screw. The two screws do not touch each other when engaged, preventing contamination of the medium. They also feature high pumping speeds, low operating costs and low maintenance requirements.
The vacuum pump consists of several parts such as rotor and base. These components create an area of low pressure. Gas and water molecules rush into this low pressure area, where they are sucked into the pump. The pump also rotates, preventing fluid leakage to the low pressure side.
The main function of a vacuum pump is to remove gas particles from an enclosed space. It does this by changing gas molecules between high and low pressure states. A vacuum pump can also generate a partial vacuum. There are several types of vacuum pumps, each designed to perform a specific function, so it is important to choose the right type for your application.

Vacuum Pump Materials

There are two main materials used in vacuum pumps: metal and polyethylene. Metal is more durable, while polyethylene is cheaper and more flexible. However, these materials are not suitable for high pressure and may cause damage. Therefore, if you want to design a high-pressure pump, it is best to use metal materials.
Vacuum pumps are required in a variety of industrial environments and manufacturing processes. The most common vacuum pump is a positive displacement vacuum pump, which transports a gas load from the inlet to the outlet. The main disadvantage of this pump is that it can only generate a partial vacuum; higher vacuums must be achieved through other techniques.
Materials used in vacuum pumps vary from high to rough vacuum pumps. Low pressure ranges are typically below 1 x 10-3 mbar, but high vacuum pumps are used for extreme vacuum. They also differ in manufacturing tolerances, seals used, materials used and operating conditions.
The choice of vacuum pump material depends on the process. The vacuum range and ultimate pressure of the system must be carefully analyzed to find the right material for the job. Depending on the purpose of the pump, a variety of materials can be used, from ceramic to plastic substrates. When choosing a vacuum pump material, be sure to consider its durability and corrosion resistance.
Dry and wet vacuum pumps use oil to lubricate internal parts. This prevents wear of the pump due to corrosion. These types of pumps are also recommended for continuous use and are ideal for applications where the gas is acidic or corrosive. Therefore, they are widely used in the chemical and food industries. They are also used in rotary evaporation and volatile compound processing.
Positive displacement pumps are the most common type. They work by letting gas flow into a cavity and venting it into the atmosphere. Additionally, momentum transfer pumps, also known as molecular pumps, use high-velocity jets of high-density fluids to transport air and gases. These pumps are also used for medical purposes.

Typical application

Vacuum pumps are used to remove large amounts of air and water from the process. They are used in various industries to improve performance. For example, liquid ring vacuum pumps are used in packaging production to produce plastic sheets in the desired shape and size. Large-capacity suction pumps are used in the chemical industry to improve the surface properties of materials and speed up filtration.
There are two basic principles of vacuum pumps: entrapment and gas transfer. Positive displacement pumps are suitable for low to medium vacuums, while momentum transfer and retention pumps are suitable for high vacuums. Typically, high vacuum systems use two or more pumps working in series.
There are three main categories of vacuum pumps: primary, booster, and secondary. Their working pressure ranges from a few millimeters above atmospheric pressure. They also have several different technologies, including positive displacement, gas transfer, and gas capture. These pumps transport gas molecules through momentum exchange. Typically, they release gas molecules at roughly the same rate as they entered. When the process is complete, the gas molecules are slightly above atmospheric pressure. The discharge pressure is equal to the lowest pressure achieved, which is the compression ratio.
Vacuum pumps are widely used in all walks of life. They can be found in almost every industrial sector, including food processing. For example, they are used to make sausages and food products. In addition, they are used in landfill and digester compressors. They can also be used to build solar panels.
Oil lubricated vacuum pumps are currently the most energy-efficient vacuum pumps. These pumps are suitable for a variety of industrial applications including freeze drying and process engineering. These pumps use oil as a sealant and coolant, which makes them ideal for a variety of applications. These pumps are also very sensitive to vibration.
Another type of vacuum pump is a turbomolecular pump. These pumps have multiple stages and angled vanes. Unlike mechanical pumps, turbomolecular pumps sweep out larger areas at higher pumping speeds. In addition, they can generate ultra-high oil-free vacuums. Additionally, they have no moving parts, which makes them ideal for high vacuum pressures.
Vacuum Pump

Vacuum Pump Cost

Annual maintenance costs for vacuum pumps range from $242 to $337. The energy consumption of the vacuum pump is also a consideration, as it consumes electricity throughout its operating cycle. For example, an electric motor for a 1 hp pump uses 0.55 kW/hr, which equates to 2,200 kWh of energy per year.
Energy cost is the largest part of the total cost of a vacuum pump. They are usually four to five times higher than the initial purchase price. Therefore, choosing a more energy efficient system can reduce the total cost of ownership and extend the payback period. For many clients, this can be millions of dollars.
A vacuum pump works by compressing gas as it enters a chamber. This pushes the gas molecules towards the exhaust. The exhaust gas is then vented to the atmosphere. A special spring-loaded vane seals the pump’s chamber, creating an airtight seal. Specially formulated oils are also used to lubricate, cool and seal rotors.
Vacuum pumps are not cheap, but they have many advantages over water suction. One of the main advantages of vacuum pumps is their flexibility and reliability. This is an industry-proven solution that has been around for years. However, the initial cost of a vacuum pump is higher than that of a water aspirator.
If the vacuum pump fails unexpectedly, replacement costs can be high. Proper maintenance can extend the life of your system and prevent unplanned downtime. However, no one can predict when a pump will fail, and if a pump does fail, the cost can far exceed the cost of buying a new pump. Therefore, investing in preventive maintenance is a wise investment.
There are many types of vacuum pumps, not all of which are suitable for the same type of application. Make sure to choose a pump with the power required for the job. It should also be able to handle a variety of samples.

China manufacturer Medical Grade Oil Free Vacuum Pump for Beauty Equipment vacuum pump ac system
editor by Dream 2024-05-06

China Custom Oil Rotary Van Vacuum Pump Use for Zja/Zya/Transformer Oil Filter vacuum pump brakes

Product Description

Oil Lubricated Rotary Vane Vacuum Pump (RH5710)

Product Description

A typical rotary vacuum pump is comprised of a housing, a rotor and a series of radially moving vanes, which come in dry-running or lubricated versions (the latter are the most commonly used in the majority of industrial applications). The rotor is generally the only continuously moving vane vacuum pump part. There’s also a working chamber inside the housing, which is divided into 2 separate compartments by the rotor and vanes. Many vane vacuum pumps also include an inlet valve as a safety feature.

Rotary vane vacuum pumps are available in single-stage and two-stage versions. The stages refer to the number of times that compression actually occurs. Two-stage pumps are also able to attain a lower pressure than single-stage pumps, due to the fact that gas is only admitted during the high pressure stage.

Rotary vane vacuum pumps are ideally suited for a wide range of low and medium vacuum applications such as general and chemical laboratory, analytics, CHINAMFG drying, process engineering and more. A rotary vane pump works via positive displacement, which is when volumes of air or gas are confined within a closed space and are compressed when the space is mechanically reduced.

Product Parameters

Product Model	50/60Hz	RH5710
Pumping Speed	50Hz	100m³/H
Pumping Speed	60Hz	120m³/H
Ultimate Pressure	mbar	0.1
Inlet Diameter		G1 1/4”
Voltage	50Hz	200-240/345-415V
Voltage	60Hz	220-275/380-480V
Motor Power	kW	3
Current (A)	50Hz	11.8/6.8
Current (A)	60Hz	13.0/7.5
Rotate Speed	r/min	1405/1720
Noise Level	dB	65
Oil Volume	L	2.0
Net Weight	kg	75

Detailed Photos

Installation Instructions

Certifications

Company Profile

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Oil or Not:	Oil
Structure:	Rotary Vacuum Pump
Exhauster Method:	Kinetic Vacuum Pump
Vacuum Degree:	High Vacuum
Work Function:	Maintain the Pump
Working Conditions:	Dry

Samples:	US$ 1000/Set 1 Set(Min.Order) \|

Customization:	Available \|

vacuum pump

What Is the Vacuum Level and How Is It Measured in Vacuum Pumps?

\ vacuum pump

What Is the Difference Between Dry and Wet Vacuum Pumps?

Dry and wet vacuum pumps are two distinct types of pumps that differ in their operating principles and applications. Here’s a detailed explanation of the differences between them:

Dry Vacuum Pumps:

Wet Vacuum Pumps:

The main differences between dry and wet vacuum pumps can be summarized as follows:

1. Operating Principle: Dry vacuum pumps operate without the need for any sealing fluid, while wet vacuum pumps utilize a liquid ring or water as a sealing and working medium.

2. Lubrication: Dry vacuum pumps do not require lubrication since there is no contact between moving parts, whereas wet vacuum pumps require the presence of a liquid for sealing and lubrication.

It’s important to note that the selection of a vacuum pump depends on specific requirements such as desired vacuum level, gas compatibility, operating conditions, and the nature of the application.

vacuum pump

Can Vacuum Pumps Be Used in Laboratories?

Yes, vacuum pumps are extensively used in laboratories for a wide range of applications. Here’s a detailed explanation:

Vacuum pumps are essential tools in laboratory settings as they enable scientists and researchers to create and control vacuum or low-pressure environments. These controlled conditions are crucial for various scientific processes and experiments. Here are some key reasons why vacuum pumps are used in laboratories:

1. Evaporation and Distillation: Vacuum pumps are frequently used in laboratory evaporation and distillation processes. By creating a vacuum, they lower the boiling point of liquids, allowing for gentler and more controlled evaporation. This is particularly useful for heat-sensitive substances or when precise control over the evaporation process is required.

2. Filtration: Vacuum filtration is a common technique in laboratories for separating solids from liquids or gases. Vacuum pumps create suction, which helps draw the liquid or gas through the filter, leaving the solid particles behind. This method is widely used in processes such as sample preparation, microbiology, and analytical chemistry.

3. Freeze Drying: Vacuum pumps play a crucial role in freeze drying or lyophilization processes. Freeze drying involves removing moisture from a substance while it is in a frozen state, preserving its structure and properties. Vacuum pumps facilitate the sublimation of frozen water directly into vapor, resulting in the removal of moisture under low-pressure conditions.

4. Vacuum Ovens and Chambers: Vacuum pumps are used in conjunction with vacuum ovens and chambers to create controlled low-pressure environments for various applications. Vacuum ovens are used for drying heat-sensitive materials, removing solvents, or conducting reactions under reduced pressure. Vacuum chambers are utilized for testing components under simulated space or high-altitude conditions, degassing materials, or studying vacuum-related phenomena.

5. Analytical Instruments: Many laboratory analytical instruments rely on vacuum pumps to function properly. For example, mass spectrometers, electron microscopes, surface analysis equipment, and other analytical instruments often require vacuum conditions to maintain sample integrity and achieve accurate results.

6. Chemistry and Material Science: Vacuum pumps are employed in numerous chemical and material science experiments. They are used for degassing samples, creating controlled atmospheres, conducting reactions under reduced pressure, or studying gas-phase reactions. Vacuum pumps are also used in thin film deposition techniques like physical vapor deposition (PVD) and chemical vapor deposition (CVD).

7. Vacuum Systems for Experiments: In scientific research, vacuum systems are often designed and constructed for specific experiments or applications. These systems can include multiple vacuum pumps, valves, and chambers to create specialized vacuum environments tailored to the requirements of the experiment.

Overall, vacuum pumps are versatile tools that find extensive use in laboratories across various scientific disciplines. They enable researchers to control and manipulate vacuum or low-pressure conditions, facilitating a wide range of processes, experiments, and analyses. The choice of vacuum pump depends on factors such as required vacuum level, flow rate, chemical compatibility, and specific application needs.

China Custom Oil Rotary Van Vacuum Pump Use for Zja/Zya/Transformer Oil Filter vacuum pump brakes
editor by Dream 2024-05-03

China supplier F-800, F-1000, F-1300, F-1600/1600L, F-2200 Oil Well Triplex Mud Pump (Mud Drilling Pump) Triplex Piston Single Acting Mud Pump vacuum pump and compressor

Product Description

Manufacture Price F1600 F1300, F1000 Drilling Triplex Mud Pump Reciprocating Pump

Our F series mud pump are designed and manufactured on the basis of American Emsco F series mud pump strictly according to America Petroleum Institution API 7K Standard. All of its expendable parts are interchangeable with any other spare parts produced according to API standard. Therefore it is easy to repair and maintain internationally.

Welcome to consult, we will provide the most comprehensive technical support!

PRODUCT NAME	MODEL	SPECIFICATION
F SERIES DRILLING MUD PUMP	F-1600	Max. Input: 1600HP (1194 kw)
		Stroke Length: 12″ (305mm)
		Max. Speed: 120 RPM
		Displacement: 50.45 L/S
		Rated pressure: 35 Mpa
		Weight: 24800 kg
	F-1300	Max. Input: 1300HP (970 kw)
		Stroke Length: 12″ (305mm)
		Max. Speed: 120 RPM
		Displacement: 50.45 L/S
		Rated pressure: 35 Mpa
		Weight: 24200 kg
	F-1000	Max. Input: 1000HP (746 kw)
		Stroke Length: 10″ (254mm)
		Max. Speed: 140 RPM
		Displacement: 43.2 L/S
		Rated pressure: 35 Mpa
		Weight: 16400 kg
F SERIES DRILLING MUD PUMP	F-800	Max. Input: 800HP (597 kw)
		Stroke Length: 9″ (229mm)
		Max. Speed: 150 RPM
		Displacement: 41.5 L/S
		Rated pressure: 32.5 Mpa
		Weight: 14600 kg
	F-500	Max. Input: 500HP (373 kw)
		Stroke Length: 7-1/2″ (191mm)
		Max. Speed: 165 RPM
		Displacement: 36.8 L/S
		Rated pressure: 26.5 Mpa
		Weight: 9860 kg

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service:	24/7
Warranty:	24/7
Certification:	API

Customization:	Available \|

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Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

piston vacuum pump

What Are the Key Components of a Piston Vacuum Pump?

A piston vacuum pump consists of several key components that work together to create a vacuum. Here’s a detailed explanation of these components:

1. Cylinder:

– The cylinder is a cylindrical chamber where the piston moves back and forth.

– It provides the housing for the piston and plays a crucial role in creating the vacuum by changing the volume of the chamber.

2. Piston:

– The piston is a movable component that fits inside the cylinder.

– It creates a seal between the piston and cylinder walls, allowing the pump to create a pressure differential and generate a vacuum.

– The piston is typically driven by a motor or an external power source.

3. Intake Valve:

– The intake valve allows gas or air to enter the cylinder during the suction stroke.

– It opens when the piston moves downward, creating a vacuum and drawing gas into the cylinder from the system being evacuated.

4. Exhaust Valve:

– The exhaust valve allows the expelled gas to exit the cylinder during the compression stroke.

– It opens when the piston moves upward, allowing the compressed gas to be expelled from the cylinder.

5. Lubrication System:

– Piston vacuum pumps often incorporate a lubrication system to ensure smooth operation and maintain an airtight seal between the piston and cylinder walls.

– Lubricating oil is introduced into the cylinder to provide lubrication and help maintain the seal.

– The lubrication system also helps to cool the pump by dissipating heat generated during operation.

6. Cooling System:

– Some piston vacuum pumps may include a cooling system to prevent overheating.

– This can involve the circulation of a cooling fluid or the use of cooling fins to dissipate heat generated during operation.

7. Pressure Gauges and Controls:

– Pressure gauges are often installed to monitor the vacuum level or pressure within the system.

– Control mechanisms, such as switches or valves, may be present to regulate the operation of the pump or maintain the desired vacuum level.

8. Motor or Power Source:

– The piston in a piston vacuum pump is typically driven by a motor or an external power source.

– The motor provides the necessary mechanical energy to move the piston back and forth, creating the suction and compression strokes.

9. Frame or Housing:

– The components of the piston vacuum pump are housed within a frame or housing that provides structural support and protection.

– The frame or housing also helps to reduce noise and vibration during operation.

In summary, the key components of a piston vacuum pump include the cylinder, piston, intake valve, exhaust valve, lubrication system, cooling system, pressure gauges and controls, motor or power source, and the frame or housing. These components work together to create a vacuum by reciprocating the piston within the cylinder, allowing gas to be drawn in and expelled, while maintaining an airtight seal. The lubrication and cooling systems, as well as pressure gauges and controls, ensure smooth and efficient operation of the pump.

piston vacuum pump

How Do You Troubleshoot Common Issues with Piston Vacuum Pumps?

Troubleshooting common issues with piston vacuum pumps involves a systematic approach to identify and resolve problems. Here’s a detailed explanation:

1. Insufficient Vacuum Level:

– If the vacuum level achieved by the piston pump is lower than expected:

– Check for leaks: Inspect all connections, seals, and fittings for any signs of leakage. Repair or replace any damaged components.

– Verify valve operation: Ensure that the valves in the pump are functioning correctly. Clean or replace any faulty valves that may be impeding the pump’s performance.

– Check for worn piston or cylinder: Examine the piston and cylinder for signs of wear. If necessary, replace these components to restore optimal vacuum performance.

2. Excessive Noise or Vibrations:

– If the piston pump is producing excessive noise or vibrations:

– Check for misalignment: Ensure that the pump is properly aligned with its drive mechanism. Adjust or realign as necessary.

– Inspect mounting and support: Examine the pump’s mounting and support structure to ensure it is stable and secure. Reinforce or repair any weak or damaged mounts.

– Verify lubrication: Adequate lubrication is crucial for smooth pump operation. Check the lubrication system and ensure it is supplying sufficient lubricant to all necessary components.

3. Overheating:

– If the piston pump is overheating:

– Check cooling system: Inspect the cooling system, including fans, heat exchangers, and cooling fins. Clean or replace any clogged or malfunctioning cooling components.

– Verify airflow: Ensure that there is proper airflow around the pump. Remove any obstructions or debris that may be impeding the flow of cooling air.

– Evaluate operating conditions: Examine the pump’s operating conditions, such as ambient temperature and duty cycle. Adjust these factors if necessary to prevent overheating.

4. Oil Contamination:

– If there is oil contamination in the vacuum system:

– Check oil seals: Inspect the seals in the pump for any signs of damage or wear. Replace any faulty seals that may be allowing oil leakage.

– Verify oil level and quality: Ensure that the pump’s oil level is correct and that the oil is clean and free from contaminants. Replace the oil if necessary.

– Evaluate oil mist separation: If the pump is equipped with oil mist separation mechanisms, verify their effectiveness. Clean or replace any filters or separators that may be compromised.

5. Insufficient Pumping Capacity:

– If the pump is unable to meet the required pumping capacity:

– Check for blockages: Inspect the intake and exhaust ports for any blockages or obstructions. Clear any debris or foreign objects that may be impeding the pump’s operation.

– Verify valve operation: Ensure that the valves are opening and closing properly. Clean or replace any valves that may be stuck or malfunctioning.

– Evaluate motor performance: Assess the motor driving the pump for any issues such as insufficient power or improper speed. Repair or replace the motor if necessary.

6. Manufacturer’s Guidelines:

– It’s important to consult the manufacturer’s guidelines and documentation for specific troubleshooting procedures and recommendations tailored to the particular piston vacuum pump model.

– Follow the manufacturer’s instructions for routine maintenance, inspections, and any specific troubleshooting steps provided.

In summary, troubleshooting common issues with piston vacuum pumps involves steps such as checking for leaks, verifying valve operation, inspecting for wear or misalignment, ensuring proper lubrication and cooling, addressing oil contamination, clearing blockages, and evaluating motor performance. Following the manufacturer’s guidelines and documentation is essential for accurate troubleshooting and resolving problems effectively.

piston vacuum pump

What Is the Role of Lubrication in Piston Vacuum Pump Operation?

Lubrication plays a crucial role in the operation of a piston vacuum pump. Here’s a detailed explanation:

1. Reduction of Friction:

– Lubrication is essential for reducing friction between moving parts within the pump.

– In a piston vacuum pump, the piston moves up and down inside the cylinder, and lubrication helps to minimize the friction between the piston rings and the cylinder wall.

– By reducing friction, lubrication prevents excessive wear and heat generation, ensuring smooth and efficient operation of the pump.

2. Sealing and Leakage Prevention:

– Lubrication helps to maintain proper sealing between the piston rings and the cylinder wall.

– The lubricating oil forms a thin film between these surfaces, creating a barrier that prevents gas leakage during the compression and vacuum creation process.

– Effective sealing is crucial for maintaining the desired vacuum level and preventing air or gas from entering the pump.

3. Cooling and Heat Dissipation:

– Piston vacuum pumps generate heat during operation, particularly due to the compression of gases.

– Lubricating oil helps in dissipating the heat generated, preventing the pump from overheating.

– The oil absorbs heat from the pump’s internal components and transfers it to the pump’s housing or cooling system.

– Proper cooling and heat dissipation contribute to the pump’s overall performance and prevent damage due to excessive heat buildup.

4. Contaminant Removal:

– Lubrication also aids in removing contaminants or particles that may enter the pump.

– The oil acts as a carrier, trapping and carrying away small particles or debris that could potentially damage the pump’s components.

– The oil passes through filters that help to remove these contaminants, keeping the pump’s internal parts clean and functioning properly.

5. Corrosion Prevention:

– Some lubricating oils contain additives that provide corrosion protection.

– These additives form a protective film on the pump’s internal surfaces, preventing corrosion caused by exposure to moisture or corrosive gases.

– Corrosion prevention is crucial for maintaining the pump’s performance, extending its lifespan, and minimizing the need for repairs or component replacement.

6. Proper Lubrication Selection:

– Selecting the appropriate lubricating oil is essential for the proper functioning of a piston vacuum pump.

– Different pump models and manufacturers may recommend specific oil types or viscosities to ensure optimal performance and longevity.

– It is crucial to follow the manufacturer’s guidelines regarding oil selection, oil level, and oil change intervals.

In summary, lubrication plays a vital role in piston vacuum pump operation by reducing friction, maintaining proper sealing, dissipating heat, removing contaminants, and preventing corrosion. Proper lubrication selection and adherence to manufacturer’s guidelines are crucial for ensuring the pump’s efficient and reliable performance.

China supplier F-800, F-1000, F-1300, F-1600/1600L, F-2200 Oil Well Triplex Mud Pump (Mud Drilling Pump) Triplex Piston Single Acting Mud Pump vacuum pump and compressor
editor by Dream 2024-05-02

China best Medical Suction and Cleaning Use Oil Free Piston Vacuum Pump with Best Sales

Product Description

Product Parameter

NOTE: All test values are nominal and for reference only. They are not guaranteed maximum or minimum limits, nor do they imply mean or median.
Model Number	ZGK-120
Performance Data
Head configuration	Pressure parallel flow
Nominal voltage/frequency	220V/50HZ
Max. Current	2.3A
Max. Power	480W
Max. Flow	120L/MIN
Max. Vacuum	-90Kpa
Speed at rated load	1400RPM
Noise	<57dB
Max.Pressure restart	0 PSI
Electrical Data
Motor type[Capacitance]	P.S.C(12uF)
Motor insulation class	B
Thermal switch[Open temperature]	Thermally protected(145°C)
Line lead wire color,gauge	Brown(hot),blue(neutral),18AWG
Capacitor lead wire color,gauge	Black,black,18 AWG
General Data
Operating ambient air temperature	50° to 104°F(10° to 40°C)
Safety certification	ETL
Dimension(LXWXH)	242X124X184 MM
Installation size	203X88.9 MM
Net weight	8.5KG
Application	Surgical aspirator,Cleaning, Disinfection etc.

Product Application

Our manufacturing process

Our Service

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Air Flow:	120 L/Min
Vacuum:	-90kpa
Noise:	≤57dB(a)
Brand Name:	OEM
Voltage:	220V 50Hz
Power Source:	AC Power

Samples:	US$ 120/Piece 1 Piece(Min.Order) \|

Customization:	Available \|

piston vacuum pump

What Are the Typical Applications of Piston Vacuum Pumps?

Piston vacuum pumps find applications in various industries and processes. Here’s a detailed explanation of the typical applications of piston vacuum pumps:

1. Laboratories and Research Facilities:

– Piston vacuum pumps are commonly used in laboratories and research facilities for a wide range of applications.

– They are utilized in vacuum ovens, freeze dryers, vacuum filtration systems, and other equipment requiring controlled evacuation.

2. Pharmaceuticals and Biotechnology:

– In the pharmaceutical and biotechnology industries, piston vacuum pumps are employed for processes such as solvent evaporation, distillation, and filtration.

– They are used in drug manufacturing, vaccine production, and research involving biochemistry and molecular biology.

3. Food Processing and Packaging:

– Piston vacuum pumps play a vital role in the food processing and packaging industry.

– They are used in vacuum packaging machines to remove air from packaging containers, extending the shelf life of food products.

4. HVAC and Refrigeration Systems:

– Piston vacuum pumps are utilized in HVAC (Heating, Ventilation, and Air Conditioning) systems and refrigeration systems.

– They help evacuate air and moisture from the systems to achieve the desired pressure and prevent contamination.

5. Manufacturing and Industrial Processes:

– Piston vacuum pumps are employed in various manufacturing and industrial processes.

– They are used for degassing, vacuum impregnation, vacuum drying, and other applications that require controlled evacuation.

6. Automotive Industry:

– In the automotive industry, piston vacuum pumps are often used in brake booster systems.

– They create a vacuum to assist in brake actuation, providing the necessary power for braking.

7. Electronics and Semiconductor Manufacturing:

– Piston vacuum pumps are utilized in electronics and semiconductor manufacturing processes.

– They help create a controlled environment with low-pressure conditions during the production of microchips, integrated circuits, and other electronic components.

8. Environmental Monitoring and Analysis:

– Piston vacuum pumps are utilized in environmental monitoring and analysis equipment.

– They are used in air sampling devices, gas analyzers, and other instruments that require precise vacuum control.

9. Scientific Research and Vacuum Systems:

– Piston vacuum pumps are employed in various scientific research applications.

– They are used in vacuum systems for particle accelerators, electron microscopes, mass spectrometers, surface analysis instruments, and other scientific equipment.

In summary, piston vacuum pumps have diverse applications in laboratories, pharmaceuticals, food processing, HVAC systems, manufacturing processes, automotive industry, electronics, environmental monitoring, scientific research, and more. Their ability to provide controlled evacuation and achieve moderate vacuum levels makes them suitable for a wide range of industries and processes.

piston vacuum pump

What Are the Safety Precautions for Operating Piston Vacuum Pumps?

Operating piston vacuum pumps requires adherence to safety precautions to ensure the well-being of personnel and the proper functioning of the equipment. Here’s a detailed explanation of the safety precautions for operating piston vacuum pumps:

– Familiarize Yourself with the User Manual: Before operating a piston vacuum pump, thoroughly read and understand the user manual provided by the manufacturer. The manual contains important safety guidelines specific to the pump model.

– Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, such as safety goggles, gloves, and hearing protection, when operating the pump. This helps protect against potential hazards, including chemical exposure, flying debris, and noise.

– Ventilation: Ensure that the area where the pump is operated has adequate ventilation. Proper ventilation helps prevent the accumulation of fumes, vapors, or hazardous gases that may be generated during the pumping process.

– Electrical Safety: Follow electrical safety precautions, including proper grounding and connection of the pump to a suitable power source. Inspect power cords and plugs for any damage before use, and avoid using the pump in wet or damp environments.

– Pressure and Vacuum Limits: Operate the pump within its specified pressure and vacuum limits. Exceeding these limits can lead to equipment failure, compromising safety and performance.

– Overpressure Protection: Ensure the pump has appropriate overpressure protection mechanisms, such as relief valves or pressure sensors, to prevent excessive pressure buildup. Regularly inspect and maintain these safety devices to ensure their proper functioning.

– Cooling and Temperature: Pay attention to the cooling requirements of the pump. Adequate cooling is necessary to prevent overheating and potential damage to the pump. Avoid blocking or obstructing cooling vents or fins. Monitor the pump’s temperature during operation and follow any temperature-related guidelines provided by the manufacturer.

– Maintenance and Inspection: Regularly inspect and maintain the pump according to the manufacturer’s recommendations. This includes cleaning, lubricating, and replacing parts as necessary. Perform maintenance tasks only when the pump is turned off and disconnected from the power source.

– Emergency Stop: Familiarize yourself with the location and operation of the emergency stop button or switch on the pump. In case of any emergency or abnormal situation, immediately activate the emergency stop to shut down the pump safely.

– Training and Competence: Ensure that operators are adequately trained and competent to operate the piston vacuum pump. Proper training helps minimize the risks associated with incorrect operation or handling of the equipment.

– Hazardous Materials: If the pump is used with hazardous materials, follow appropriate safety protocols for handling, containment, and disposal. Be aware of the potential risks associated with the materials being pumped and take necessary precautions to mitigate those risks.

– Warning Signs and Labels: Pay attention to warning signs, labels, and markings on the pump, including safety instructions, hazard warnings, and operating instructions. Follow these instructions carefully to ensure safe operation.

– Emergency Procedures: Establish and communicate clear emergency procedures in case of accidents, spills, or other hazardous situations. Ensure that operators are aware of these procedures and know how to respond appropriately.

– Regular Risk Assessment: Conduct regular risk assessments of the pump operation to identify potential hazards and implement appropriate safety measures. Periodically review and update safety protocols based on the results of these assessments.

– Emergency Response Resources: Keep appropriate emergency response resources readily available, such as fire extinguishers, spill kits, and emergency eyewash stations, in case of accidents or spills.

In summary, operating piston vacuum pumps safely requires following several key safety precautions, including familiarizing yourself with the user manual, using appropriate personal protective equipment, ensuring proper ventilation, adhering to electrical safety guidelines, operating within pressure and vacuum limits, maintaining cooling requirements, performing regular maintenance and inspections, being aware of emergency stop procedures, providing adequate training and competence, handling hazardous materials safely, paying attention to warning signs and labels, establishing emergency procedures, conducting risk assessments, and keeping emergency response resources available.

piston vacuum pump

Are There Oil-Free Piston Vacuum Pump Options Available?

Yes, there are oil-free piston vacuum pump options available. Here’s a detailed explanation:

1. Oil-Free Technology:

– Traditional piston vacuum pumps use oil as a lubricant and sealant in their operation.

– However, advancements in vacuum pump technology have led to the development of oil-free piston vacuum pumps.

– Oil-free piston pumps are designed to operate without the need for lubricating oil, eliminating the risk of oil contamination and the need for oil changes.

2. Dry Running Operation:

– Oil-free piston vacuum pumps achieve lubrication and sealing through alternative means.

– They often utilize materials such as self-lubricating polymers or advanced coatings on the piston and cylinder surfaces.

– These materials reduce friction and provide sufficient sealing to maintain vacuum levels without the need for oil.

3. Applications:

– Oil-free piston vacuum pumps are suitable for a wide range of applications where oil contamination is a concern.

– They are commonly used in industries such as food and beverage, pharmaceutical, electronics, laboratories, and medical where a clean and oil-free vacuum environment is required.

4. Advantages:

– The primary advantage of oil-free piston vacuum pumps is their ability to provide a clean and oil-free vacuum.

– They eliminate the risk of oil contamination, which is crucial in sensitive applications such as semiconductor manufacturing or pharmaceutical production.

– Oil-free pumps also simplify maintenance since there is no need for oil changes or regular oil monitoring.

5. Considerations:

– While oil-free piston vacuum pumps offer advantages, they also have some considerations to keep in mind.

– They may have slightly lower ultimate vacuum levels compared to oil-lubricated pumps.

– The absence of oil as a lubricant may result in slightly higher operating temperatures and increased wear on piston and cylinder surfaces.

– It’s important to select an oil-free piston vacuum pump that is suitable for the specific application requirements and consider the trade-offs between performance, cost, and maintenance.

6. Alternative Pump Technologies:

– In some cases, where oil-free operation is critical or specific vacuum levels are required, alternative pump technologies may be more suitable.

– Dry screw pumps, claw pumps, or scroll pumps are examples of oil-free pump technologies that are widely used in various industries.

– These pumps offer oil-free operation, high pumping speeds, and can achieve lower vacuum levels compared to oil-free piston pumps.

In summary, oil-free piston vacuum pumps are available as an alternative to traditional oil-lubricated pumps. They provide a clean and oil-free vacuum environment, making them suitable for applications where oil contamination is a concern. However, it’s important to consider specific application requirements and explore alternative pump technologies if necessary.

China best Medical Suction and Cleaning Use Oil Free Piston Vacuum Pump with Best Sales
editor by Dream 2024-04-29

China Hot selling Money Counting Machines Oil Free Piston Vacuum Pump a/c vacuum pump

Product Description

Pransch PM1400V High Quality Portable Oil Free oilless dry Air Compressor Dental Vacuum Pump

Advantages:
Oil-less Vacuum Pumps / Air Compressors

PRANSCH oil-less rocking piston pump and air compressor combines the best characteristics of traditional piston pumps(air compressor) and diaphragm pumps into small units with excellent features.

Light weight and very portable
Durable and near ZERO maintenance
Thermal protection (130 deg C)
Power cord with plug, 1m length
Shock mount
Silencer – muffler
Stainless steel vacuum and pressure gauge, both with oil damping
Two stainless steel needle valves each with lock nut.
All nickel plated fittings
Power supply 230V, 50/60 Hz

Main application fields:
machines for pressotherapy, machines for dermabrasion, inhalation thermal therapies, money counting machines, silk screen printing machines, automatic feeder machines for book-binding, wood presses, suction lifting machines, pollutant sampling and analysis.

Specification:

Model	Frequency	Flow	Pressure	Power	Speed	Current	Voltage	Heat	Sound	Weight	Hole	Installation Dimensions
Model	Hz	L/min	Kpa	Kw	Min-1	A	V	0 C	db(A)	Kg	MM	MM
PM200V	50	33	-84	0.10	1380	0.45	210/235	5-40	48	1.8	5	L100xW74
PM200V	60	50	-84	0.12	1450	0.90	110/125	5-40	48	1.8	5	L100xW74
PM300V	50	66	-86	0.12	1380	0.56	210/235	5-40	50	3.2	6	L118xW70
PM300V	60	75	-86	0.14	1450	1.13	110/125	5-40	50	3.2	6	L118xW70
PM400V	50	80	-92	0.32	1380	0.95	210/235	5-40	56	6.0	6	L153xW95
PM400V	60	92	-92	0.36	1450	1.91	110/125	5-40	56	6.0	6	L153xW95
PM550V	50	100	-92	0.32	1380	1.50	210/235	5-40	56	6.0	6	L148xW83
PM550V	60	110	-92	0.36	1450	3.10	110/125	5-40	56	6.0	6	L148xW83
PM1400V	50	166	-92	0.45	1380	1.90	210/235	5-40	58	8.5	6	L203xW86
PM1400V	60	183	-92	0.52	1450	4.10	110/125	5-40	58	8.5	6	L203xW86
PM2000V	50	216	-92	0.55	1380	2.50	210/235	5-40	60	9.0	6	L203xW86
PM2000V	60	250	-92	0.63	1450	5.20	110/125	5-40	60	9.0	6	L203xW86
HP2400V	50	225	-94	0.90	1380	3.30	210/235	5-40	75	17.0	7	L246xW127
HP2400V	60	258	-94	1.10	1450	6.90	110/125	5-40	75	17.0	7	L246xW127
PM3000V	50	230	-94	1.10	1380	4.20	210/235	5-40	76	17.5	7	L246xW127
PM3000V	60	266	-94	1.30	1450	8.50	110/125	5-40	76	17.5	7	L246xW127

Why use a Rocking Piston Product?
Variety
Pransch oilless Rocking Piston air compressors and vacuum pumps, available in single, twin, miniature, and tankmounted
styles, are the perfect choice for hundreds of applications. Choose from dual frequency, shaded pole,
and permanent split capacitor (psc) electric motors with AC multi-voltage motors to match North American,
European, and CZPT power supplies. A complete line of recommended accessories as well as 6, 12, and
24 volt DC models in brush and brushless types are also available.

Reliable
These pumps are made to stand up through years of use. The piston rod and bearing assembly are bonded
together, not clamped; they will not slip, loosen, or misalign to cause trouble.

Clean Air
Because CZPT pumps are oil-free, they are ideal for use in applications in laboratories, hospitals, and the
food industry where oil mist contamination is undesirable.

Application:

Transportation application include:Auto detailing Equipment,Braking Systems,Suspension Systems,Tire Inflators
Food and Beverage application include:beverage dispensing,coffee and Espresso equipment,Food processing and packaging,Nitrogen Generation
Medical and laboratory application include:Body fluid Analysis equipment,Dental compressors and hand tools,dental vacuum ovens,Dermatology equipment,eye surgery equipment,lab automation,Liposuction equipment,Medical aspiration,Nitrogen Generation,Oxygen concentrators,Vacuum Centrifuge,vacuum filtering,ventilators
General industrial application include:Cable pressurization,core drilling
Environmental application include:Dry sprinkler systems,Pond Aeration,Refrigerant Reclamation,Water Purification Systems
Printing and packaging application include:vacuum frames
material Handling application include:vacuum mixing

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Oil or Not:	Oil Free
Structure:	Reciprocating Vacuum Pump
Exhauster Method:	Positive Displacement Pump
Vacuum Degree:	High Vacuum
Work Function:	Mainsuction Pump
Working Conditions:	Dry

Customization:	Available \|

piston vacuum pump

What Are the Key Components of a Piston Vacuum Pump?

A piston vacuum pump consists of several key components that work together to create a vacuum. Here’s a detailed explanation of these components:

1. Cylinder:

– The cylinder is a cylindrical chamber where the piston moves back and forth.

– It provides the housing for the piston and plays a crucial role in creating the vacuum by changing the volume of the chamber.

2. Piston:

– The piston is a movable component that fits inside the cylinder.

– It creates a seal between the piston and cylinder walls, allowing the pump to create a pressure differential and generate a vacuum.

– The piston is typically driven by a motor or an external power source.

3. Intake Valve:

– The intake valve allows gas or air to enter the cylinder during the suction stroke.

– It opens when the piston moves downward, creating a vacuum and drawing gas into the cylinder from the system being evacuated.

4. Exhaust Valve:

– The exhaust valve allows the expelled gas to exit the cylinder during the compression stroke.

– It opens when the piston moves upward, allowing the compressed gas to be expelled from the cylinder.

5. Lubrication System:

– Piston vacuum pumps often incorporate a lubrication system to ensure smooth operation and maintain an airtight seal between the piston and cylinder walls.

– Lubricating oil is introduced into the cylinder to provide lubrication and help maintain the seal.

– The lubrication system also helps to cool the pump by dissipating heat generated during operation.

6. Cooling System:

– Some piston vacuum pumps may include a cooling system to prevent overheating.

– This can involve the circulation of a cooling fluid or the use of cooling fins to dissipate heat generated during operation.

7. Pressure Gauges and Controls:

– Pressure gauges are often installed to monitor the vacuum level or pressure within the system.

– Control mechanisms, such as switches or valves, may be present to regulate the operation of the pump or maintain the desired vacuum level.

8. Motor or Power Source:

– The piston in a piston vacuum pump is typically driven by a motor or an external power source.

– The motor provides the necessary mechanical energy to move the piston back and forth, creating the suction and compression strokes.

9. Frame or Housing:

– The components of the piston vacuum pump are housed within a frame or housing that provides structural support and protection.

– The frame or housing also helps to reduce noise and vibration during operation.

piston vacuum pump

What Industries Commonly Rely on Piston Vacuum Pumps?

Various industries rely on piston vacuum pumps for their specific applications and requirements. Here’s a detailed explanation:

1. Manufacturing and Industrial Processes:

– Piston vacuum pumps find extensive use in manufacturing and industrial processes across different sectors.

– They are commonly employed in vacuum packaging, where they help create a vacuum environment to preserve and extend the shelf life of food products.

– In the automotive industry, piston vacuum pumps are utilized in brake booster systems to provide the necessary vacuum for power braking.

– Other industrial applications include vacuum molding, vacuum drying, vacuum distillation, and vacuum filtration.

2. Pharmaceuticals and Medical Industry:

– The pharmaceutical and medical industry extensively relies on piston vacuum pumps for various critical processes.

– These pumps are used in pharmaceutical manufacturing for vacuum drying, solvent recovery, and distillation processes.

– In medical applications, piston vacuum pumps are utilized in vacuum suction devices and medical laboratory equipment.

– They are also employed in vacuum autoclaves for sterilization purposes.

3. Research and Laboratory Settings:

– Piston vacuum pumps are commonly found in research laboratories and scientific facilities.

– They are used for creating vacuum conditions in laboratory equipment such as vacuum ovens, freeze dryers, and vacuum desiccators.

– These pumps are crucial for applications like sample preparation, material testing, and scientific experiments requiring controlled environments.

4. Electronics and Semiconductor Manufacturing:

– The electronics and semiconductor industry heavily relies on piston vacuum pumps for various manufacturing processes.

– They are utilized in vacuum deposition systems for thin film coating, such as physical vapor deposition (PVD) and chemical vapor deposition (CVD).

– Piston pumps are also employed in vacuum furnaces for heat treatment processes in semiconductor fabrication.

– Other applications include vacuum packaging of electronic components and devices.

5. Food Processing and Packaging:

– Piston vacuum pumps play a significant role in the food processing and packaging industry.

– They are used for vacuum packaging of perishable food items, preventing spoilage and extending shelf life.

– In food processing, these pumps assist in vacuum concentration, freeze drying, and deaeration processes.

6. Environmental and Waste Management:

– Piston vacuum pumps find applications in environmental and waste management sectors.

– They are used in vacuum systems for wastewater treatment, including processes like aeration, filtration, and sludge dewatering.

– Piston pumps also assist in industrial and municipal waste management systems for vacuum collection or transfer of waste materials.

7. Other Industries:

– Piston vacuum pumps have diverse applications in additional industries:

– They are used in the glass manufacturing industry for vacuum lifting and handling of glass sheets or products.

– Piston pumps find application in the printing industry for vacuum feeding and ink transfer systems.

– They are employed in the power generation industry for steam condenser evacuation and turbine sealing systems.

In summary, piston vacuum pumps find widespread use in industries such as manufacturing and industrial processes, pharmaceuticals and medical, research and laboratory settings, electronics and semiconductor manufacturing, food processing and packaging, environmental and waste management, as well as in other sectors like glass manufacturing, printing, and power generation.

piston vacuum pump

Are Piston Vacuum Pumps Suitable for Laboratory Use?

Yes, piston vacuum pumps are commonly used and well-suited for laboratory applications. Here’s a detailed explanation:

1. Versatility:

– Piston vacuum pumps offer versatility and can be utilized in a wide range of laboratory processes and equipment.

– They are compatible with various laboratory applications such as vacuum ovens, freeze dryers, vacuum filtration systems, and rotary evaporators.

2. Vacuum Generation:

– Piston vacuum pumps are capable of generating and maintaining deep vacuum levels, making them suitable for laboratory use.

– They can achieve vacuum levels ranging from millitorr (10^-3 Torr) to microns (10^-6 Torr), depending on the specific pump design and operating conditions.

3. Control and Precision:

– Piston vacuum pumps provide precise control over the vacuum level, allowing researchers to create and maintain the desired pressure conditions in their experiments.

– The pumps offer fine-tuning capabilities to achieve the optimal vacuum level required for specific laboratory processes.

4. Reliability and Durability:

– Piston vacuum pumps are known for their reliability and durability, which are crucial factors in laboratory environments.

– They are designed to withstand continuous operation and frequent use, ensuring consistent performance over extended periods.

5. Low Contamination Risk:

– Piston vacuum pumps are designed with airtight seals that minimize the risk of contamination.

– This is particularly important in laboratory settings where maintaining a clean and uncontaminated environment is vital for accurate and reliable experimental results.

6. Cost-Effective Solution:

– Piston vacuum pumps are generally more cost-effective compared to other types of vacuum pumps.

– They offer a balance between performance and affordability, making them a preferred choice for many laboratory budgets.

7. Ease of Maintenance:

– Piston vacuum pumps are relatively easy to maintain, with readily available spare parts and service support.

– Routine maintenance tasks such as changing oil, inspecting seals, and cleaning can be easily performed, ensuring the pump’s longevity and consistent performance.

In summary, piston vacuum pumps are highly suitable for laboratory use due to their versatility, ability to generate deep vacuum levels, precise control, reliability, low contamination risk, cost-effectiveness, and ease of maintenance. They are widely utilized in various laboratory applications and provide researchers with the necessary vacuum conditions for their experiments and processes.

China Hot selling Money Counting Machines Oil Free Piston Vacuum Pump a/c vacuum pump
editor by Dream 2024-04-29