Product Description
|
Model |
BST100AF/BS |
BST100/1.4-38AF/BS |
|
Voltage/frequency (V/Hz) |
220-240V/50Hz;110-115v/60Hz |
220-240V/50Hz;110-115v/60Hz |
|
Input power(W) |
≤135 |
≤175 |
|
Speed (r/min) |
≥1380 |
≥1380 |
|
Rated pressure (KPa) |
140KPa |
140KPa |
|
Max pressure(KPa) |
200KPa |
200KPa |
|
Restart pressure (KPa) |
0KPa |
0KPa |
|
Rated volume flow (m3/h) |
1.6m3/h@140KPa; |
2.3m3/h@140KPa; |
|
Noise dB(A) |
≤56dB(A) |
≤57dB(A) |
|
Ambient temperature ºC |
-5~40 ºC |
-5~40 ºC |
|
Insulation Class |
B |
B |
|
Cold insulation resistance (MΩ) |
≥100MΩ |
≥100MΩ |
|
Thermal protector |
Automatic reset 135±5ºC |
Automatic reset 135±5ºC |
|
Capacitance (μF) |
5μF±5% |
5μF±5% |
|
Net weight (Kg) |
3.2Kg |
3.2Kg |
|
Installation Dimensions (mm) |
114×70 mm |
114×70 mm |
|
External Dimensions (mm) |
172×89×143 mm |
172×89×143 mm |
|
Oxygen generator |
1L |
2L |
| Typical application | |
| Respirator (ventilator) | oxygenerator |
| Disinfectant sprayer | Blood analyzer |
| Clinical aspirator | Dialysis / hemodialysis |
| Dental vacuum drying oven | Air suspension system |
| Vending machines / coffee blenders and coffee machines | Massage chair |
| Chromatographic analyzer | Teaching instrument platform |
| On board access control system | Airborne oxygen generator |
Why choose CZPT air compressor
1. It saves 10-30% energy than the air compressor produced by ordinary manufacturers.
2. It is widely used in medical oxygen generator and ventilator .
3. A large number of high-speed train and automobile application cases, supporting – 41 to 70 ºC, 0-6000 CZPT above sea level .
4. Medium and high-end quality, with more than 7000 hours of trouble free operation for conventional products and more than 15000 hours of trouble free operation for high-end products.
5. Simple operation, convenient maintenance and remote guidance.
6. Faster delivery time, generally completed within 25 days within 1000 PCs.
Machine Parts
Name: Motor
Brand: COMBESTAIR
Original: China
1.The coil adopts the fine pure copper enameled wire, and the rotor adopts the famous brand silicon steel sheet such as ZheJiang baosteel.
2.The customer can choose the insulation grade B or F motor according to What he wants.
3.The motor has a built-in thermal protector, which can select external heat sensor.
4.Voltage from AC100V ~120V, 200V ~240V, 50Hz / 60Hz, DC6V~200V optional ; AC motor can choose double voltage double frequency ; DC Motor can choose the control of the infinitely variable speed.
Machine Parts
Name: Bearing
Brand: ERB , CZPT , NSK
Original: China ect.
1.Standard products choose the special bearing ‘ERB’ in oil-free compressor, and the environment temperature tolerance from -50ºC to 180 ºC . Ensure no fault operation for 20,000 hours.
2.Customers can select TPI, NSK and other imported bearings according to the working condition.
Machine Parts
Name: Valve plates
Brand: SANDVIK
Original: Sweden
1.Custom the valve steel of Sweden SANDVIK; Good flexibility and long durability.
2.Thickness from 0.08mm to 1.2mm, suitable for maximum pressure from 0.8 MPa to 1.2 MPa.
Machine Parts
Name: Piston ring
Brand: COMBESTAIR-OEM , Saint-Gobain
Original: China , France
1.Using domestic famous brand–Polytetrafluoroethylene composite material; Wear-resistant high temperature; Ensure more than 10,000 hours of service life.
2.High-end products: you can choose the ST.gobain’s piston ring from the American import.
| serial number |
Code number | Name and specification | Quantity | Material | Note |
| 1 | 212571109 | Fan cover | 2 | Reinforced nylon 1571 | |
| 2 | 212571106 | Left fan | 1 | Reinforced nylon 1571 | |
| 3 | 212571101 | Left box | 1 | Die-cast aluminum alloy YL104 | |
| 4 | 212571301 | Connecting rod | 2 | Die-cast aluminum alloy YL104 | |
| 5 | 212571304 | Piston cup | 2 | PHB filled PTFE | |
| 6 | 212571302 | Clamp | 2 | Die-cast aluminum alloy YL102 | |
| 7 | 7050616 | Screw of cross head | 2 | Carbon structural steel of cold heading | M6•16 |
| 8 | 212571501 | Air cylinder | 2 | Thin wall pipe of aluninun alloy 6A02T4 | |
| 9 | 17103 | Seal ring of Cylinder | 2 | Silicone rubber | |
| 10 | 212571417 | Sealing ring of cylinder cover | 2 | Silicone rubber | |
| 11 | 212571401 | Cylinder head | 2 | Die-cast aluminum alloy YL102 | |
| 12 | 7571525 | Screw of inner hexagon Cylinder head | 12 | M5•25 | |
| 13 | 17113 | Sealing ring of connecting pipe | 4 | Silicong rubber | |
| 14 | 212571801 | Connecting pipe | 2 | Aluminum and aluminum alloy connecting rod LY12 | |
| 15 | 7100406 | Screw of Cross head | 4 | 1Cr13N19 | M4•6 |
| 16 | 212571409 | Limit block | 2 | Die-cast aluminum alloy YL102 | |
| 17 | 000402.2 | Air outlet valve | 2 | 7Cr27 quenching steel belt of The Swedish sandvik | |
| 18 | 212571403 | valve | 2 | Die-cast aluminum alloy YL102 | |
| 19 | 212571404 | Air inlet valve | 2 | 7Cr27 quenching steel belt of The Swedish sandvik | |
| 20 | 212571406 | Metal gasket | 2 | Stainless steel plate of heat and acidresistance | |
| 21 | 212571107 | Right fan | 1 | Reinforced nylon 1571 | |
| 22 | 212571201 | Crank | 2 | Gray castiron H20-40 | |
| 23 | 14040 | Bearing 6006-2Z | 2 | ||
| 24 | 70305 | Tighten screw of inner hexagon flat end | 2 | M8•8 | |
| 25 | 7571520 | Screw of inner hexagon Cylinder head | 2 | M5•20 | |
| 26 | 212571102 | Right box | 1 | Die-cast aluminum alloy YL104 | |
| 27 | 6P-4 | Lead protective ring | 1 | ||
| 28 | 7095712-211 | Hexagon head bolt | 2 | Carbon structural steel of cold heading | M5•152 |
| 29 | 715710-211 | Screw of Cross head | 2 | Carbon structural steel of cold heading | M5•120 |
| 30 | 16602 | Light spring washer | 4 | ø5 | |
| 31 | 212571600 | Stator | 1 | ||
| 32 | 70305 | Lock nut of hexagon flange faces | 2 | ||
| 33 | 212571700 | Rotor | 1 | ||
| 34 | 14032 | Bearing 6203-2Z | 2 |
FAQ
Q1: Are you factory or trade company?
A1: We are factory.
Q2: What the exactly address of your factory?
A2: Our factory is located in Linbei industrial area No.30 HangZhou City of ZHangZhoug Province, China
Q3: Warranty terms of your machine?
A3: Two years warranty for the machine and technical support according to your needs.
Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.
Q5: How long will you take to arrange production?
A5: Generally, 1000 pcs can be delivered within 25 days
Q6: Can you accept OEM orders?
A6: Yes, with professional design team, OEM orders are highly welcome
Q7:Can you accept non-standard customization?
A7:We have the ability to develop new products and can customize, develop and research according to your requirements
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Remote Guided Maintenance |
|---|---|
| Warranty: | 2 Years |
| Principle: | Mixed-Flow Compressor |
| Samples: |
US$ 40/Set
1 Set(Min.Order) | Order Sample |
|---|
| Customization: |
Available
|
|
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
How to install a vacuum pump
A vacuum pump creates a relative vacuum within a sealed volume by drawing gas molecules from the sealed volume. Vacuum pumps can be used in a variety of industrial applications. They also offer various lubrication options. If you are considering purchasing, please understand its functions and features before purchasing.
How it works
The working principle of a vacuum pump is called gas transfer. The principle can be further divided into two basic categories: positive displacement and momentum transfer. At high pressure and moderate vacuum, gas molecules collide and move and create a viscous flow. At higher vacuum levels, gas molecules separate to create molecular or transitional flows.
Another principle of vacuum pumps is fluid-tightness. There are two main types of seals: rotary seals and screw seals. Rotary seals prevent liquid leakage, while screw seals only allow liquids to flow out at higher pressures. Some pumps may not use the third seal.
The flow rate of the vacuum pump determines the machine’s ability to pump a certain amount of material. A higher pumping speed will shorten the drain time. Therefore, the mass flow of the vacuum pump must be carefully considered. The speed and type of vacuum must also be considered.
The working principle of a vacuum pump is to push gas molecules from a high-pressure state to a low-pressure state. This creates a partial vacuum. There are many different types of vacuum pumps, each with different functions. Some are mechanical, some are chemical. In either case, their function is the same: to create a partial or complete vacuum. Vacuum pumps use a variety of technologies and are sized according to the application. Proper sizing is critical for optimum efficiency.
Gas transfer pumps use the same principles as vacuum pumps but use different technology. One of the earliest examples is the Archimedes spiral. Its structure consists of a single screw inside a hollow cylinder. More modern designs use double or triple screws. The rotation of the screw causes gas molecules to be trapped in the cavity between the screw and the housing. The fluid is then discharged at slightly above atmospheric pressure. This difference is called the compression ratio.
Another type of vacuum pump is a diffusion pump. Its main use is industrial vacuum processing. It is used in applications such as mass spectrometry, nanotechnology and analytical instrumentation. These pumps are generally inexpensive to purchase and operate.
Apply
Vacuum pumps are essential for many scientific and industrial processes. They are used in the production of vacuum tubes, CRTs, lamps and semiconductor processing. They can also be used to support mechanical equipment. For example, they can be mounted on the engine of a motor vehicle. Likewise, they can be used to power hydraulic components of aircraft. Among other uses, the vacuum pump helps calibrate the gyroscope.
Vacuum pumps are widely used in the pharmaceutical industry and are one of the largest users of this technology. They help deal with hazardous materials and eliminate waste quickly. They are also used in power jets, dump fuel tanks and rear doors, among others. However, they are sensitive to contamination and should only be used in environments where leaks can be prevented. Therefore, choosing the right fluid for the application is very important.
The most popular type of vacuum pump is the rotary vane pump. These pumps are known for their high pumping speed and low pressure. Their efficient pumping capacity allows them to reach pressures below 10-6 bar. Additionally, they are usually oil-sealed and have excellent vacuuming capabilities.
Vacuum pumps are often used to remove air from closed systems. They create a vacuum by reducing the density of the air in the compressed space. This is done by using the mechanical force energy generated by the rotating shaft. When the pump is under pressure, it converts this energy into pneumatic power. When the pressure is different, the energy produced depends on the volume of the gas and the pressure difference between the inner and outer atmospheres.
Vacuum pumps are also used in the manufacture of solar cells. They are used in the manufacture of solar cells, including ingot casting processes as well as cell and module processes. The design of the vacuum system plays an important role in reducing the cost of the process, thus making it profitable. Due to their low maintenance costs, they are an invaluable tool for making solar cells.
Vacuum pumps are widely used in many applications. In addition to industrial and research uses, they are also used in water remediation. 
Oil Lubrication Option
Vacuum pumps are available in a variety of oil lubrication options. Choosing the right lubricant can help protect your vacuum pump and maximize its performance. Different base oils may contain different additives, such as antioxidants, and some contain additional additives for specific purposes. You should choose an oil with the right concentration of these additives for optimal lubrication of your vacuum pump.
Vacuum pumps are usually lubricated with paraffinic mineral oil. However, this type of lubricant evaporates as the temperature increases. To minimize evaporative losses, choose a lubricant with low vapor pressure. Also, you should choose lubricants that are resistant to extreme temperatures. Extreme temperatures can put extra stress on the oil and can even significantly shorten the life of the oil.
In terms of viscosity, synthetic oils are the best choice for vacuum pumps. These types of oils are designed to resist gas dissolution and are more resistant to corrosion. Therefore, synthetic oils are ideal for handling aggressive substances. Whether or not your pump needs lubrication, choosing a quality product is important.
The vacuum pump oil should be changed periodically according to the manufacturer’s recommendations. If you use a filter, you should also change the oil as soon as the filter reaches the end of its life. Unplanned oil changes will eventually cause the vacuum pump to not reach its maximum vacuum capacity.
You can buy vacuum pump oil from vacuum pump manufacturers or other suppliers. These options are available in a variety of sizes, and labels can be customized. The oil should be designed for the pump. However, you should check the manufacturer’s recommendations to avoid buying the wrong type.
If you choose to use a synthetic oil, it is important to use a good quality oil. It helps the pump work more efficiently and prolong its life. 
Install
After choosing a suitable location, the next step is to install the pump. First, place the pump on a flat surface. Then, screw the pump onto the motor body above the check valve. Make sure the accessories are wrapped with sealing tape and secured with screws. The direction of gas inflow and outflow is indicated by arrows on the pump. The direction of rotation around the pump is also shown.
During commissioning, check the operation of each part of the pump. If the pump is equipped with a pipe connection, the pipe should be the same size and shape as the pump flange. Also, make sure that the piping does not cause any pressure drop. In addition, the first three weeks of operation require the installation of protective nets at the suction ports.
When selecting a pump, consider the back pressure of the system. Too much back pressure will affect the capacity of the vacuum pump. Also, check the temperature of the seal. If the temperature is too high, the seal may be damaged. It could also be due to a partially closed valve in the recirculation line or a clogged filter. Circulation pumps and heat exchangers should also be checked for fouling.
The vacuum pump is usually installed in the chassis area of the car. They can be mounted next to the engine or on a lower support frame. They are usually fastened to the bracket using suitable shock absorbers and isolating elements. However, before installing the vacuum pump, be sure to check the vacuum pump’s wiring harness before connecting it to the vehicle.
In many experimental setups, a vacuum pump is essential. However, improperly installed vacuum pumps can expose users to harmful vapors and chemicals. Appropriate plugs and belt guards should be installed to prevent any accidental chemical exposure. It is also important to install a fume hood for the pump.
In most cases, vacuum pumps come with installation manuals and instructions. Some manufacturers even offer start-up assistance if needed.
editor by Dream 2024-05-17
China Custom Oil Free Piston Vacuum Pump Air Compression Pump Small Air Compressor Made in China Silent Oil Pump for Packaging Machinery 850W vacuum pump oil
Product Description
|
Model |
BST850AFZ/BSZ |
|
Voltage/frequency (V/Hz) |
220-240V/50Hz 100v-120v/60Hz |
|
Input power(W) |
≤550 |
|
Speed (r/min) |
≥1350 1650 |
|
Primary vacuumKPa |
-93KPa |
|
Secondary vacuumKPa |
-98KPa |
|
Restart pressure (KPa) |
0KPa |
|
Rated volume flow (m3/h) |
≥12m3/h @0KPa; |
|
Noise dB(A) |
≤62dB(A) |
|
Ambient temperature ºC |
-5-40 ºC |
|
Insulation Class |
F |
|
Cold insulation resistance (MΩ) |
≥100MΩ |
|
Voltage resistance |
1500V/50Hz 1min(No breakdown) |
|
Thermal protector |
Automatic reset 135±5ºC |
|
Capacitance (μF) |
25μF±5% 75μF±5% |
|
Net weight (Kg) |
10.5Kg |
|
Installation Dimensions (mm) |
223.2×88.9 mm(4XM6) |
|
External Dimensions (mm) |
268.8*128*214.7mm |
| Typical application | |
| Respirator (ventilator) | oxygenerator |
| Disinfectant sprayer | Blood analyzer |
| Clinical aspirator | Dialysis / hemodialysis |
| Dental vacuum drying oven | Air suspension system |
| Vending machines / coffee blenders and coffee machines | Massage chair |
| Chromatographic analyzer | Teaching instrument platform |
| On board access control system | Airborne oxygen generator |
Why choose CZPT air compressor
1. It saves 10-30% energy than the air compressor produced by ordinary manufacturers.
2. It is widely used in medical oxygen generator and ventilator .
3. A large number of high-speed train and automobile application cases, supporting – 41 to 70 ºC, 0-6000 CZPT above sea level .
4. Medium and high-end quality, with more than 7000 hours of trouble free operation for conventional products and more than 15000 hours of trouble free operation for high-end products.
5. Simple operation, convenient maintenance and remote guidance.
6. Faster delivery time, generally completed within 25 days within 1000 PCs.
Machine Parts
Name: Motor
Brand: COMBESTAIR
Original: China
1.The coil adopts the fine pure copper enameled wire, and the rotor adopts the famous brand silicon steel sheet such as ZheJiang baosteel.
2.The customer can choose the insulation grade B or F motor according to What he wants.
3.The motor has a built-in thermal protector, which can select external heat sensor.
4.Voltage from AC100V ~120V, 200V ~240V, 50Hz / 60Hz, DC6V~200V optional ; AC motor can choose double voltage double frequency ; DC Motor can choose the control of the infinitely variable speed.
Machine Parts
Name: Bearing
Brand: ERB , CZPT , NSK
Original: China ect.
1.Standard products choose the special bearing ‘ERB’ in oil-free compressor, and the environment temperature tolerance from -50ºC to 180 ºC . Ensure no fault operation for 20,000 hours.
2.Customers can select TPI, NSK and other imported bearings according to the working condition.
Machine Parts
Name: Valve plates
Brand: SANDVIK
Original: Sweden
1.Custom the valve steel of Sweden SANDVIK; Good flexibility and long durability.
2.Thickness from 0.08mm to 1.2mm, suitable for maximum pressure from 0.8 MPa to 1.2 MPa.
Machine Parts
Name: Piston ring
Brand: COMBESTAIR-OEM , Saint-Gobain
Original: China , France
1.Using domestic famous brand–Polytetrafluoroethylene composite material; Wear-resistant high temperature; Ensure more than 10,000 hours of service life.
2.High-end products: you can choose the ST.gobain’s piston ring from the American import.
| serial number |
Code number | Name and specification | Quantity | Material | Note |
| 1 | 212571109 | Fan cover | 2 | Reinforced nylon 1571 | |
| 2 | 212571106 | Left fan | 1 | Reinforced nylon 1571 | |
| 3 | 212571101 | Left box | 1 | Die-cast aluminum alloy YL104 | |
| 4 | 212571301 | Connecting rod | 2 | Die-cast aluminum alloy YL104 | |
| 5 | 212571304 | Piston cup | 2 | PHB filled PTFE | |
| 6 | 212571302 | Clamp | 2 | Die-cast aluminum alloy YL102 | |
| 7 | 7050616 | Screw of cross head | 2 | Carbon structural steel of cold heading | M6•16 |
| 8 | 212571501 | Air cylinder | 2 | Thin wall pipe of aluninun alloy 6A02T4 | |
| 9 | 17103 | Seal ring of Cylinder | 2 | Silicone rubber | |
| 10 | 212571417 | Sealing ring of cylinder cover | 2 | Silicone rubber | |
| 11 | 212571401 | Cylinder head | 2 | Die-cast aluminum alloy YL102 | |
| 12 | 7571525 | Screw of inner hexagon Cylinder head | 12 | M5•25 | |
| 13 | 17113 | Sealing ring of connecting pipe | 4 | Silicong rubber | |
| 14 | 212571801 | Connecting pipe | 2 | Aluminum and aluminum alloy connecting rod LY12 | |
| 15 | 7100406 | Screw of Cross head | 4 | 1Cr13N19 | M4•6 |
| 16 | 212571409 | Limit block | 2 | Die-cast aluminum alloy YL102 | |
| 17 | 000402.2 | Air outlet valve | 2 | 7Cr27 quenching steel belt of The Swedish sandvik | |
| 18 | 212571403 | valve | 2 | Die-cast aluminum alloy YL102 | |
| 19 | 212571404 | Air inlet valve | 2 | 7Cr27 quenching steel belt of The Swedish sandvik | |
| 20 | 212571406 | Metal gasket | 2 | Stainless steel plate of heat and acidresistance | |
| 21 | 212571107 | Right fan | 1 | Reinforced nylon 1571 | |
| 22 | 212571201 | Crank | 2 | Gray castiron H20-40 | |
| 23 | 14040 | Bearing 6006-2Z | 2 | ||
| 24 | 70305 | Tighten screw of inner hexagon flat end | 2 | M8•8 | |
| 25 | 7571520 | Screw of inner hexagon Cylinder head | 2 | M5•20 | |
| 26 | 212571102 | Right box | 1 | Die-cast aluminum alloy YL104 | |
| 27 | 6P-4 | Lead protective ring | 1 | ||
| 28 | 7095712-211 | Hexagon head bolt | 2 | Carbon structural steel of cold heading | M5•152 |
| 29 | 715710-211 | Screw of Cross head | 2 | Carbon structural steel of cold heading | M5•120 |
| 30 | 16602 | Light spring washer | 4 | ø5 | |
| 31 | 212571600 | Stator | 1 | ||
| 32 | 70305 | Lock nut of hexagon flange faces | 2 | ||
| 33 | 212571700 | Rotor | 1 | ||
| 34 | 14032 | Bearing 6203-2Z | 2 |
FAQ
Q1: Are you factory or trade company?
A1: We are factory.
Q2: What the exactly address of your factory?
A2: Our factory is located in Linbei industrial area No.30 HangZhou City of ZHangZhoug Province, China
Q3: Warranty terms of your machine?
A3: Two years warranty for the machine and technical support according to your needs.
Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.
Q5: How long will you take to arrange production?
A5: Generally, 1000 pcs can be delivered within 25 days
Q6: Can you accept OEM orders?
A6: Yes, with professional design team, OEM orders are highly welcome
Q7:Can you accept non-standard customization?
A7:We have the ability to develop new products and can customize, develop and research according to your requirements
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Remote Guided Maintenance |
|---|---|
| Warranty: | 2 Years |
| Principle: | Mixed-Flow Compressor |
| Samples: |
US$ 65/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
|
|
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
What Are Vacuum Pumps?
Vacuum pumps use air flow as the source of energy. The system is ideal for dewatering wet media, creating filter cakes, and pneumatically moving materials through a pipe. A vacuum pump works through air flow that is moved by differential pressure. The pump’s air flow develops a vacuum in a chamber that is called the vacuum box. As the air flow collects gas at a faster rate than atmospheric pressure, it is considered the “heart” of a vacuum system.
Principles of operation
Vacuum pumps work by reducing the volume of air that moves through them. Depending on the design, there are several different types of vacuum pumps. All of these types operate under the same principles, but have their own special features. Here are some of their most important characteristics. In addition to their capacity, the main differences between these pumps are their manufacturing tolerances, materials of construction, and level of tolerance for chemicals, oil vapor, and vibration.
Vacuum pumps create a partial or low-pressure vacuum by forcing gas molecules from their high-pressure states to their low-pressure states. However, these pumps can only achieve a partial vacuum, and other methods are necessary to reach a higher level of vacuum. As with all pumps, there are several ways to increase the level of a vacuum.
First, consider the type of vacuum you want. This is the most important factor when choosing a vacuum pump. If you need a high level of vacuum, you’ll need a high-quality vacuum pump. High-quality vacuum pumps have a high pressure limit, while ultrahigh-quality pumps are capable of achieving a very low vacuum. As the pressure decreases, the amount of molecules per cubic centimeter decreases and the quality of the vacuum increases.
Positive displacement pumps are best suited for low and medium-pressure systems. But they can’t reach high vacuum, which is why most high-pressure systems use two pumps in tandem. In this case, the positive displacement pump would stall and the other one would be used instead. Similarly, entrapment pumps have higher-pressure limits, so they must be refreshed frequently or exhaust frequently when there is too much gas to capture.
Another important aspect of vacuum pump operation is its speed. The speed of pumping is proportional to the differential pressure across the system. Therefore, the faster the pumping speed, the lower the draining time.
Design
A vacuum pump is a mechanical device used to generate a vacuum. It can create a low or high vacuum. These pumps are used in the process of oil regeneration and re-refining. The design of a vacuum pump must be compatible with the vacuum. The pump’s mass and speed should be matched.
The design of a vacuum pump is important for many reasons. It should be easy to use and maintain. Vacuum pumps need to be protected from external contamination. For this reason, the oil must be kept clean at all times. Contamination may damage the oil, resulting in pump failure. The pump’s design should include features that will prevent this from happening.
The main objective of a vacuum pump is to remove air and other gases from a chamber. As the pressure of the chamber drops, the amount of molecules that can be removed becomes more difficult. Because of this, industrial and research vacuum systems typically require pumps to operate over a large pressure range. The range is generally between one and 10-6 Torr. A standard vacuum system uses multiple pumps, each covering a portion of the pressure range. These pumps can also be operated in a series to achieve optimal performance.
The design of a vacuum pump can vary depending on the application and the pressure requirement. It should be sized appropriately to ensure that it works properly. There are several different types of pumps, so selecting the right pump is essential to maximizing its efficiency. For example, a slow running vee belt drive rotary vane vacuum pump will have a lower running temperature than a fast-running direct-drive pump.
Performance
The performance of a vacuum pump is an important indicator of its overall condition. It helps determine whether the system is performing optimally and how high the ultimate vacuum level can be achieved. A performance log should be maintained to document variations in pump operating hours and voltage as well as the temperature of the pump’s cooling water and oil. The log should also record any problems with the pump.
There are several ways to increase the performance of a vacuum pump. For example, one way is to decrease the temperature of the working fluid. If the temperature of the fluid is too high, it will lead to a low vacuum. A high temperature will make the vacuum degree of the pump even lower, so heat transfer is an important part of the process.
Nozzles are another major component that impacts the performance of a vacuum pump. Damage or clogging can result in a compromised pumping capacity. These problems can occur due to a number of causes, including excessive noise, leakage, and misassembled parts. Nozzles can also become clogged due to rusting, corrosion, or excess water.
Performance of vacuum pump technology is vital for many industries. It is an integral part of many central production processes. However, it comes with certain expenses, including machines, installations, energy, and maintenance. This makes it essential to understand what to look for when purchasing a vacuum pump. It is important to understand the factors that can influence these factors, as they affect the efficiency of a vacuum pump.
Another important factor in determining the performance of a vacuum pump is throughput. Throughput is a measurement of how many molecules can be pumped per unit of time at a constant temperature. Moreover, throughput can also be used to evaluate volume leak rates and pressure at the vacuum side. In this way, the efficiency of a vacuum pump can be judged by the speed and throughput of its leaks.
Atmospheric pressure
Vacuum pumps work by sucking liquids or air into a container. The amount of vacuum a pump can create is measured in pressure units called atms (atmospheric pressure). The pressure of a vacuum pump is equal to the difference between atmospheric pressure and the pressure in the system.
The amount of force produced by air molecules on each other is proportional to the number of impacts. Therefore, the greater the impact, the higher the pressure. In addition, all molecules have the same amount of energy at any temperature. This holds true for both pure and mixture gases. However, lighter molecules will move faster than heavier ones. Nevertheless, the transfer of energy is the same for both.
The difference between atmospheric and gauge pressure is not always straightforward. Some applications use one term to describe the other. While the two concepts are closely related, there are key differences. In most cases, atmospheric pressure is a higher number than gauge pressure. As a result, it can be confusing when choosing a vacuum pump.
One method is to use a U-tube manometer, a compact device that measures the difference between atmospheric pressure and vacuum. This device is commonly used for monitoring vacuum systems. It can measure both negative and positive pressure. In addition, it uses an electronic version of a gauge.
The atmospheric pressure affects the performance of a vacuum pump. When working with porous materials, the pump must overcome leakage. As a result, it must be equipped with enough capacity to compensate for variations in the porosity of the work piece. This is why it is critical to buy a vacuum pump that has a large enough capacity to handle the variation.
Typical application
Vacuum pumps are used in a variety of applications. They generate low and high pressures and are used to evaporate water or gases from various materials. They are also used in petroleum regeneration and re-refining processes. Typical applications of vacuum pumps include: a.
b. Rotary vane pumps are used in a variety of vacuum applications. They are suitable for industrial applications, freeze drying and cabinet making. They use oil as a sealant and coolant, allowing them to perform well in a variety of applications. This makes them ideal for use in a variety of industries.
The pumping rate of the vacuum pump is important. This refers to the volume pumped from a given point at a given rate. The higher the speed, the faster the pump will expel the air. Depending on the gas composition, this number will vary. When choosing a vacuum pump, gas composition and process requirements should be considered.
Vacuum pumps are used in a variety of industries from laboratories to medical facilities. In medical applications, they are used in radiation therapy and radiopharmaceuticals. They are also used in mass spectrometers, which are instruments used to analyze solid, liquid, or surface materials. Vacuum pumps are also used in decorative vacuum coatings and Formula 1 engine components. A trash compactor is another example of using a vacuum pump.
Vacuum pumps are used in a variety of applications including water purification and aeration. Vacuum pumps are also used in portable dental equipment and compressors in the dental industry. Vacuum pumps are also used in molds for dental implants. Other common applications for vacuum pumps include soil aeration and air sampling.
editor by Dream 2024-05-08
China manufacturer Medical Grade Oil Free Vacuum Pump for Beauty Equipment vacuum pump ac system
Product Description
Product Parameter
| NOTE: All test values are nominal and for reference only. They are not guaranteed maximum or minimum limits, nor do they imply mean or median. | |
| Model Number | SMV-60 |
| Performance Data | |
| Head configuration | Pressure parallel flow |
| Nominal voltage/frequency | 220V/50HZ |
| Max. Current | 0.8A |
| Max. Power | 170W |
| Max. Flow | 60L/MIN |
| Max. Vacuum | -88Kpa |
| Speed at rated load | 1400RPM |
| Noise | <52dB |
| Max.Pressure restart | 0 PSI |
| Electrical Data | |
| Motor type[Capacitance] | P.S.C(6.5uF) |
| Motor insulation class | B |
| Thermal switch[Open temperature] | Thermally protected(145°C) |
| Line lead wire color,gauge | Brown(hot),blue(neutral),18AWG |
| Capacitor lead wire color,gauge | Black,black,18 AWG |
| General Data | |
| Operating ambient air temperature | 50° to 104°F(10° to 40°C) |
| Safety certification | ETL |
| Dimension(LXWXH) | 184X99X151 MM |
| Installation size | 121X70 MM |
| Net weight | 4.3KG |
| Application | Medical suctions, lab,vacuum packaing etc. |
Product Application
Our manufacturing process
Our Service
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | on Line Support and Free Spare Parts |
|---|---|
| Air Flow: | 60 L/Min |
| Vacuum: | -90kpa |
| Samples: |
US$ 80/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Basic knowledge of vacuum pump
A vacuum pump is used to create a relative vacuum within a sealed volume. These pumps take gas molecules out of the sealed volume and expel them, leaving a partial vacuum. They can be used in a variety of applications, including medicine and laboratory research. This article will cover the basics of vacuum pumps, including how they operate and the materials they use. You will also learn about typical applications and fees.
How it works
A vacuum pump is a pump that removes air from a specific space. These pumps are divided into three types according to their function. Positive displacement pumps are used in the low vacuum range and high vacuum pumps are used in the ultra-high vacuum range. The performance of a vacuum pump depends on the quality of the vacuum it produces.
A vacuum pump creates a partial vacuum above the surrounding atmospheric pressure. The speed of the pump is proportional to the pressure difference between the ambient atmosphere and the base pressure of the pump. Choose a base pressure for a specific process, not the lowest possible pressure in the system.
A scroll pump is also a type of vacuum pump. This type of pump consists of two scrolls, the inner scroll running around the gas volume. It then compresses the gas in a spiral fashion until it reaches the maximum pressure at its center. The inner and outer scrolls are separated by a polymer tip seal that provides an axial seal between them. Its pumping speed ranges from 5.0 to 46 m3/h.
Another type of vacuum pump is the screw pump, which uses two rotating screws in one chamber. The screw in the screw pump is a left-handed screw, and the other is a right-handed screw. The two screws do not touch each other when engaged, preventing contamination of the medium. They also feature high pumping speeds, low operating costs and low maintenance requirements.
The vacuum pump consists of several parts such as rotor and base. These components create an area of low pressure. Gas and water molecules rush into this low pressure area, where they are sucked into the pump. The pump also rotates, preventing fluid leakage to the low pressure side.
The main function of a vacuum pump is to remove gas particles from an enclosed space. It does this by changing gas molecules between high and low pressure states. A vacuum pump can also generate a partial vacuum. There are several types of vacuum pumps, each designed to perform a specific function, so it is important to choose the right type for your application.
Vacuum Pump Materials
There are two main materials used in vacuum pumps: metal and polyethylene. Metal is more durable, while polyethylene is cheaper and more flexible. However, these materials are not suitable for high pressure and may cause damage. Therefore, if you want to design a high-pressure pump, it is best to use metal materials.
Vacuum pumps are required in a variety of industrial environments and manufacturing processes. The most common vacuum pump is a positive displacement vacuum pump, which transports a gas load from the inlet to the outlet. The main disadvantage of this pump is that it can only generate a partial vacuum; higher vacuums must be achieved through other techniques.
Materials used in vacuum pumps vary from high to rough vacuum pumps. Low pressure ranges are typically below 1 x 10-3 mbar, but high vacuum pumps are used for extreme vacuum. They also differ in manufacturing tolerances, seals used, materials used and operating conditions.
The choice of vacuum pump material depends on the process. The vacuum range and ultimate pressure of the system must be carefully analyzed to find the right material for the job. Depending on the purpose of the pump, a variety of materials can be used, from ceramic to plastic substrates. When choosing a vacuum pump material, be sure to consider its durability and corrosion resistance.
Dry and wet vacuum pumps use oil to lubricate internal parts. This prevents wear of the pump due to corrosion. These types of pumps are also recommended for continuous use and are ideal for applications where the gas is acidic or corrosive. Therefore, they are widely used in the chemical and food industries. They are also used in rotary evaporation and volatile compound processing.
Positive displacement pumps are the most common type. They work by letting gas flow into a cavity and venting it into the atmosphere. Additionally, momentum transfer pumps, also known as molecular pumps, use high-velocity jets of high-density fluids to transport air and gases. These pumps are also used for medical purposes. 
Typical application
Vacuum pumps are used to remove large amounts of air and water from the process. They are used in various industries to improve performance. For example, liquid ring vacuum pumps are used in packaging production to produce plastic sheets in the desired shape and size. Large-capacity suction pumps are used in the chemical industry to improve the surface properties of materials and speed up filtration.
There are two basic principles of vacuum pumps: entrapment and gas transfer. Positive displacement pumps are suitable for low to medium vacuums, while momentum transfer and retention pumps are suitable for high vacuums. Typically, high vacuum systems use two or more pumps working in series.
There are three main categories of vacuum pumps: primary, booster, and secondary. Their working pressure ranges from a few millimeters above atmospheric pressure. They also have several different technologies, including positive displacement, gas transfer, and gas capture. These pumps transport gas molecules through momentum exchange. Typically, they release gas molecules at roughly the same rate as they entered. When the process is complete, the gas molecules are slightly above atmospheric pressure. The discharge pressure is equal to the lowest pressure achieved, which is the compression ratio.
Vacuum pumps are widely used in all walks of life. They can be found in almost every industrial sector, including food processing. For example, they are used to make sausages and food products. In addition, they are used in landfill and digester compressors. They can also be used to build solar panels.
Oil lubricated vacuum pumps are currently the most energy-efficient vacuum pumps. These pumps are suitable for a variety of industrial applications including freeze drying and process engineering. These pumps use oil as a sealant and coolant, which makes them ideal for a variety of applications. These pumps are also very sensitive to vibration.
Another type of vacuum pump is a turbomolecular pump. These pumps have multiple stages and angled vanes. Unlike mechanical pumps, turbomolecular pumps sweep out larger areas at higher pumping speeds. In addition, they can generate ultra-high oil-free vacuums. Additionally, they have no moving parts, which makes them ideal for high vacuum pressures. 
Vacuum Pump Cost
Annual maintenance costs for vacuum pumps range from $242 to $337. The energy consumption of the vacuum pump is also a consideration, as it consumes electricity throughout its operating cycle. For example, an electric motor for a 1 hp pump uses 0.55 kW/hr, which equates to 2,200 kWh of energy per year.
Energy cost is the largest part of the total cost of a vacuum pump. They are usually four to five times higher than the initial purchase price. Therefore, choosing a more energy efficient system can reduce the total cost of ownership and extend the payback period. For many clients, this can be millions of dollars.
A vacuum pump works by compressing gas as it enters a chamber. This pushes the gas molecules towards the exhaust. The exhaust gas is then vented to the atmosphere. A special spring-loaded vane seals the pump’s chamber, creating an airtight seal. Specially formulated oils are also used to lubricate, cool and seal rotors.
Vacuum pumps are not cheap, but they have many advantages over water suction. One of the main advantages of vacuum pumps is their flexibility and reliability. This is an industry-proven solution that has been around for years. However, the initial cost of a vacuum pump is higher than that of a water aspirator.
If the vacuum pump fails unexpectedly, replacement costs can be high. Proper maintenance can extend the life of your system and prevent unplanned downtime. However, no one can predict when a pump will fail, and if a pump does fail, the cost can far exceed the cost of buying a new pump. Therefore, investing in preventive maintenance is a wise investment.
There are many types of vacuum pumps, not all of which are suitable for the same type of application. Make sure to choose a pump with the power required for the job. It should also be able to handle a variety of samples.
editor by Dream 2024-05-06
China best Medical Suction and Cleaning Use Oil Free Piston Vacuum Pump with Best Sales
Product Description
Product Parameter
| NOTE: All test values are nominal and for reference only. They are not guaranteed maximum or minimum limits, nor do they imply mean or median. | |
| Model Number | ZGK-120 |
| Performance Data | |
| Head configuration | Pressure parallel flow |
| Nominal voltage/frequency | 220V/50HZ |
| Max. Current | 2.3A |
| Max. Power | 480W |
| Max. Flow | 120L/MIN |
| Max. Vacuum | -90Kpa |
| Speed at rated load | 1400RPM |
| Noise | <57dB |
| Max.Pressure restart | 0 PSI |
| Electrical Data | |
| Motor type[Capacitance] | P.S.C(12uF) |
| Motor insulation class | B |
| Thermal switch[Open temperature] | Thermally protected(145°C) |
| Line lead wire color,gauge | Brown(hot),blue(neutral),18AWG |
| Capacitor lead wire color,gauge | Black,black,18 AWG |
| General Data | |
| Operating ambient air temperature | 50° to 104°F(10° to 40°C) |
| Safety certification | ETL |
| Dimension(LXWXH) | 242X124X184 MM |
| Installation size | 203X88.9 MM |
| Net weight | 8.5KG |
| Application | Surgical aspirator,Cleaning, Disinfection etc. |
Product Application
Our manufacturing process
Our Service
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Air Flow: | 120 L/Min |
|---|---|
| Vacuum: | -90kpa |
| Noise: | ≤57dB(a) |
| Brand Name: | OEM |
| Voltage: | 220V 50Hz |
| Power Source: | AC Power |
| Samples: |
US$ 120/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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What Are the Typical Applications of Piston Vacuum Pumps?
Piston vacuum pumps find applications in various industries and processes. Here’s a detailed explanation of the typical applications of piston vacuum pumps:
1. Laboratories and Research Facilities:
– Piston vacuum pumps are commonly used in laboratories and research facilities for a wide range of applications.
– They are utilized in vacuum ovens, freeze dryers, vacuum filtration systems, and other equipment requiring controlled evacuation.
2. Pharmaceuticals and Biotechnology:
– In the pharmaceutical and biotechnology industries, piston vacuum pumps are employed for processes such as solvent evaporation, distillation, and filtration.
– They are used in drug manufacturing, vaccine production, and research involving biochemistry and molecular biology.
3. Food Processing and Packaging:
– Piston vacuum pumps play a vital role in the food processing and packaging industry.
– They are used in vacuum packaging machines to remove air from packaging containers, extending the shelf life of food products.
4. HVAC and Refrigeration Systems:
– Piston vacuum pumps are utilized in HVAC (Heating, Ventilation, and Air Conditioning) systems and refrigeration systems.
– They help evacuate air and moisture from the systems to achieve the desired pressure and prevent contamination.
5. Manufacturing and Industrial Processes:
– Piston vacuum pumps are employed in various manufacturing and industrial processes.
– They are used for degassing, vacuum impregnation, vacuum drying, and other applications that require controlled evacuation.
6. Automotive Industry:
– In the automotive industry, piston vacuum pumps are often used in brake booster systems.
– They create a vacuum to assist in brake actuation, providing the necessary power for braking.
7. Electronics and Semiconductor Manufacturing:
– Piston vacuum pumps are utilized in electronics and semiconductor manufacturing processes.
– They help create a controlled environment with low-pressure conditions during the production of microchips, integrated circuits, and other electronic components.
8. Environmental Monitoring and Analysis:
– Piston vacuum pumps are utilized in environmental monitoring and analysis equipment.
– They are used in air sampling devices, gas analyzers, and other instruments that require precise vacuum control.
9. Scientific Research and Vacuum Systems:
– Piston vacuum pumps are employed in various scientific research applications.
– They are used in vacuum systems for particle accelerators, electron microscopes, mass spectrometers, surface analysis instruments, and other scientific equipment.
In summary, piston vacuum pumps have diverse applications in laboratories, pharmaceuticals, food processing, HVAC systems, manufacturing processes, automotive industry, electronics, environmental monitoring, scientific research, and more. Their ability to provide controlled evacuation and achieve moderate vacuum levels makes them suitable for a wide range of industries and processes.
What Are the Safety Precautions for Operating Piston Vacuum Pumps?
Operating piston vacuum pumps requires adherence to safety precautions to ensure the well-being of personnel and the proper functioning of the equipment. Here’s a detailed explanation of the safety precautions for operating piston vacuum pumps:
– Familiarize Yourself with the User Manual: Before operating a piston vacuum pump, thoroughly read and understand the user manual provided by the manufacturer. The manual contains important safety guidelines specific to the pump model.
– Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, such as safety goggles, gloves, and hearing protection, when operating the pump. This helps protect against potential hazards, including chemical exposure, flying debris, and noise.
– Ventilation: Ensure that the area where the pump is operated has adequate ventilation. Proper ventilation helps prevent the accumulation of fumes, vapors, or hazardous gases that may be generated during the pumping process.
– Electrical Safety: Follow electrical safety precautions, including proper grounding and connection of the pump to a suitable power source. Inspect power cords and plugs for any damage before use, and avoid using the pump in wet or damp environments.
– Pressure and Vacuum Limits: Operate the pump within its specified pressure and vacuum limits. Exceeding these limits can lead to equipment failure, compromising safety and performance.
– Overpressure Protection: Ensure the pump has appropriate overpressure protection mechanisms, such as relief valves or pressure sensors, to prevent excessive pressure buildup. Regularly inspect and maintain these safety devices to ensure their proper functioning.
– Cooling and Temperature: Pay attention to the cooling requirements of the pump. Adequate cooling is necessary to prevent overheating and potential damage to the pump. Avoid blocking or obstructing cooling vents or fins. Monitor the pump’s temperature during operation and follow any temperature-related guidelines provided by the manufacturer.
– Maintenance and Inspection: Regularly inspect and maintain the pump according to the manufacturer’s recommendations. This includes cleaning, lubricating, and replacing parts as necessary. Perform maintenance tasks only when the pump is turned off and disconnected from the power source.
– Emergency Stop: Familiarize yourself with the location and operation of the emergency stop button or switch on the pump. In case of any emergency or abnormal situation, immediately activate the emergency stop to shut down the pump safely.
– Training and Competence: Ensure that operators are adequately trained and competent to operate the piston vacuum pump. Proper training helps minimize the risks associated with incorrect operation or handling of the equipment.
– Hazardous Materials: If the pump is used with hazardous materials, follow appropriate safety protocols for handling, containment, and disposal. Be aware of the potential risks associated with the materials being pumped and take necessary precautions to mitigate those risks.
– Warning Signs and Labels: Pay attention to warning signs, labels, and markings on the pump, including safety instructions, hazard warnings, and operating instructions. Follow these instructions carefully to ensure safe operation.
– Emergency Procedures: Establish and communicate clear emergency procedures in case of accidents, spills, or other hazardous situations. Ensure that operators are aware of these procedures and know how to respond appropriately.
– Regular Risk Assessment: Conduct regular risk assessments of the pump operation to identify potential hazards and implement appropriate safety measures. Periodically review and update safety protocols based on the results of these assessments.
– Emergency Response Resources: Keep appropriate emergency response resources readily available, such as fire extinguishers, spill kits, and emergency eyewash stations, in case of accidents or spills.
In summary, operating piston vacuum pumps safely requires following several key safety precautions, including familiarizing yourself with the user manual, using appropriate personal protective equipment, ensuring proper ventilation, adhering to electrical safety guidelines, operating within pressure and vacuum limits, maintaining cooling requirements, performing regular maintenance and inspections, being aware of emergency stop procedures, providing adequate training and competence, handling hazardous materials safely, paying attention to warning signs and labels, establishing emergency procedures, conducting risk assessments, and keeping emergency response resources available.
Are There Oil-Free Piston Vacuum Pump Options Available?
Yes, there are oil-free piston vacuum pump options available. Here’s a detailed explanation:
1. Oil-Free Technology:
– Traditional piston vacuum pumps use oil as a lubricant and sealant in their operation.
– However, advancements in vacuum pump technology have led to the development of oil-free piston vacuum pumps.
– Oil-free piston pumps are designed to operate without the need for lubricating oil, eliminating the risk of oil contamination and the need for oil changes.
2. Dry Running Operation:
– Oil-free piston vacuum pumps achieve lubrication and sealing through alternative means.
– They often utilize materials such as self-lubricating polymers or advanced coatings on the piston and cylinder surfaces.
– These materials reduce friction and provide sufficient sealing to maintain vacuum levels without the need for oil.
3. Applications:
– Oil-free piston vacuum pumps are suitable for a wide range of applications where oil contamination is a concern.
– They are commonly used in industries such as food and beverage, pharmaceutical, electronics, laboratories, and medical where a clean and oil-free vacuum environment is required.
4. Advantages:
– The primary advantage of oil-free piston vacuum pumps is their ability to provide a clean and oil-free vacuum.
– They eliminate the risk of oil contamination, which is crucial in sensitive applications such as semiconductor manufacturing or pharmaceutical production.
– Oil-free pumps also simplify maintenance since there is no need for oil changes or regular oil monitoring.
5. Considerations:
– While oil-free piston vacuum pumps offer advantages, they also have some considerations to keep in mind.
– They may have slightly lower ultimate vacuum levels compared to oil-lubricated pumps.
– The absence of oil as a lubricant may result in slightly higher operating temperatures and increased wear on piston and cylinder surfaces.
– It’s important to select an oil-free piston vacuum pump that is suitable for the specific application requirements and consider the trade-offs between performance, cost, and maintenance.
6. Alternative Pump Technologies:
– In some cases, where oil-free operation is critical or specific vacuum levels are required, alternative pump technologies may be more suitable.
– Dry screw pumps, claw pumps, or scroll pumps are examples of oil-free pump technologies that are widely used in various industries.
– These pumps offer oil-free operation, high pumping speeds, and can achieve lower vacuum levels compared to oil-free piston pumps.
In summary, oil-free piston vacuum pumps are available as an alternative to traditional oil-lubricated pumps. They provide a clean and oil-free vacuum environment, making them suitable for applications where oil contamination is a concern. However, it’s important to consider specific application requirements and explore alternative pump technologies if necessary.
editor by Dream 2024-04-29
China Hot selling Money Counting Machines Oil Free Piston Vacuum Pump a/c vacuum pump
Product Description
Pransch PM1400V High Quality Portable Oil Free oilless dry Air Compressor Dental Vacuum Pump
Advantages:
Oil-less Vacuum Pumps / Air Compressors
PRANSCH oil-less rocking piston pump and air compressor combines the best characteristics of traditional piston pumps(air compressor) and diaphragm pumps into small units with excellent features.
- Light weight and very portable
- Durable and near ZERO maintenance
- Thermal protection (130 deg C)
- Power cord with plug, 1m length
- Shock mount
- Silencer – muffler
- Stainless steel vacuum and pressure gauge, both with oil damping
- Two stainless steel needle valves each with lock nut.
- All nickel plated fittings
- Power supply 230V, 50/60 Hz
Main application fields:
machines for pressotherapy, machines for dermabrasion, inhalation thermal therapies, money counting machines, silk screen printing machines, automatic feeder machines for book-binding, wood presses, suction lifting machines, pollutant sampling and analysis.
Specification:
| Model | Frequency | Flow | Pressure | Power | Speed | Current | Voltage | Heat | Sound | Weight | Hole | Installation Dimensions |
| Hz | L/min | Kpa | Kw | Min-1 | A | V | 0 C | db(A) | Kg | MM | MM | |
| PM200V | 50 | 33 | -84 | 0.10 | 1380 | 0.45 | 210/235 | 5-40 | 48 | 1.8 | 5 | L100xW74 |
| 60 | 50 | -84 | 0.12 | 1450 | 0.90 | 110/125 | 5-40 | 48 | 1.8 | 5 | ||
| PM300V | 50 | 66 | -86 | 0.12 | 1380 | 0.56 | 210/235 | 5-40 | 50 | 3.2 | 6 | L118xW70 |
| 60 | 75 | -86 | 0.14 | 1450 | 1.13 | 110/125 | 5-40 | 50 | 3.2 | 6 | ||
| PM400V | 50 | 80 | -92 | 0.32 | 1380 | 0.95 | 210/235 | 5-40 | 56 | 6.0 | 6 | L153xW95 |
| 60 | 92 | -92 | 0.36 | 1450 | 1.91 | 110/125 | 5-40 | 56 | 6.0 | 6 | ||
| PM550V | 50 | 100 | -92 | 0.32 | 1380 | 1.50 | 210/235 | 5-40 | 56 | 6.0 | 6 | L148xW83 |
| 60 | 110 | -92 | 0.36 | 1450 | 3.10 | 110/125 | 5-40 | 56 | 6.0 | 6 | ||
| PM1400V | 50 | 166 | -92 | 0.45 | 1380 | 1.90 | 210/235 | 5-40 | 58 | 8.5 | 6 | L203xW86 |
| 60 | 183 | -92 | 0.52 | 1450 | 4.10 | 110/125 | 5-40 | 58 | 8.5 | 6 | ||
| PM2000V | 50 | 216 | -92 | 0.55 | 1380 | 2.50 | 210/235 | 5-40 | 60 | 9.0 | 6 | L203xW86 |
| 60 | 250 | -92 | 0.63 | 1450 | 5.20 | 110/125 | 5-40 | 60 | 9.0 | 6 | ||
| HP2400V | 50 | 225 | -94 | 0.90 | 1380 | 3.30 | 210/235 | 5-40 | 75 | 17.0 | 7 | L246xW127 |
| 60 | 258 | -94 | 1.10 | 1450 | 6.90 | 110/125 | 5-40 | 75 | 17.0 | 7 | ||
| PM3000V | 50 | 230 | -94 | 1.10 | 1380 | 4.20 | 210/235 | 5-40 | 76 | 17.5 | 7 | L246xW127 |
| 60 | 266 | -94 | 1.30 | 1450 | 8.50 | 110/125 | 5-40 | 76 | 17.5 | 7 |
Why use a Rocking Piston Product?
Variety
Pransch oilless Rocking Piston air compressors and vacuum pumps, available in single, twin, miniature, and tankmounted
styles, are the perfect choice for hundreds of applications. Choose from dual frequency, shaded pole,
and permanent split capacitor (psc) electric motors with AC multi-voltage motors to match North American,
European, and CZPT power supplies. A complete line of recommended accessories as well as 6, 12, and
24 volt DC models in brush and brushless types are also available.
Performance
The rocking piston combines the best characteristics of piston and diaphragm air compressors into a small unit
with exceptional performance. Air flow capabilities from 3.4 LPM to 5.5 CFM (9.35 m3/h), pressure to 175 psi
(12.0 bar) and vacuum capabilities up to 29 inHg (31 mbar). Horsepowers range from 1/20 to 1/2 HP
(0.04 to 0.37 kW).
Reliable
These pumps are made to stand up through years of use. The piston rod and bearing assembly are bonded
together, not clamped; they will not slip, loosen, or misalign to cause trouble.
Clean Air
Because CZPT pumps are oil-free, they are ideal for use in applications in laboratories, hospitals, and the
food industry where oil mist contamination is undesirable.
Application:
- Transportation application include:Auto detailing Equipment,Braking Systems,Suspension Systems,Tire Inflators
- Food and Beverage application include:beverage dispensing,coffee and Espresso equipment,Food processing and packaging,Nitrogen Generation
- Medical and laboratory application include:Body fluid Analysis equipment,Dental compressors and hand tools,dental vacuum ovens,Dermatology equipment,eye surgery equipment,lab automation,Liposuction equipment,Medical aspiration,Nitrogen Generation,Oxygen concentrators,Vacuum Centrifuge,vacuum filtering,ventilators
- General industrial application include:Cable pressurization,core drilling
- Environmental application include:Dry sprinkler systems,Pond Aeration,Refrigerant Reclamation,Water Purification Systems
- Printing and packaging application include:vacuum frames
- material Handling application include:vacuum mixing
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Oil or Not: | Oil Free |
|---|---|
| Structure: | Reciprocating Vacuum Pump |
| Exhauster Method: | Positive Displacement Pump |
| Vacuum Degree: | High Vacuum |
| Work Function: | Mainsuction Pump |
| Working Conditions: | Dry |
| Customization: |
Available
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What Are the Key Components of a Piston Vacuum Pump?
A piston vacuum pump consists of several key components that work together to create a vacuum. Here’s a detailed explanation of these components:
1. Cylinder:
– The cylinder is a cylindrical chamber where the piston moves back and forth.
– It provides the housing for the piston and plays a crucial role in creating the vacuum by changing the volume of the chamber.
2. Piston:
– The piston is a movable component that fits inside the cylinder.
– It creates a seal between the piston and cylinder walls, allowing the pump to create a pressure differential and generate a vacuum.
– The piston is typically driven by a motor or an external power source.
3. Intake Valve:
– The intake valve allows gas or air to enter the cylinder during the suction stroke.
– It opens when the piston moves downward, creating a vacuum and drawing gas into the cylinder from the system being evacuated.
4. Exhaust Valve:
– The exhaust valve allows the expelled gas to exit the cylinder during the compression stroke.
– It opens when the piston moves upward, allowing the compressed gas to be expelled from the cylinder.
5. Lubrication System:
– Piston vacuum pumps often incorporate a lubrication system to ensure smooth operation and maintain an airtight seal between the piston and cylinder walls.
– Lubricating oil is introduced into the cylinder to provide lubrication and help maintain the seal.
– The lubrication system also helps to cool the pump by dissipating heat generated during operation.
6. Cooling System:
– Some piston vacuum pumps may include a cooling system to prevent overheating.
– This can involve the circulation of a cooling fluid or the use of cooling fins to dissipate heat generated during operation.
7. Pressure Gauges and Controls:
– Pressure gauges are often installed to monitor the vacuum level or pressure within the system.
– Control mechanisms, such as switches or valves, may be present to regulate the operation of the pump or maintain the desired vacuum level.
8. Motor or Power Source:
– The piston in a piston vacuum pump is typically driven by a motor or an external power source.
– The motor provides the necessary mechanical energy to move the piston back and forth, creating the suction and compression strokes.
9. Frame or Housing:
– The components of the piston vacuum pump are housed within a frame or housing that provides structural support and protection.
– The frame or housing also helps to reduce noise and vibration during operation.
In summary, the key components of a piston vacuum pump include the cylinder, piston, intake valve, exhaust valve, lubrication system, cooling system, pressure gauges and controls, motor or power source, and the frame or housing. These components work together to create a vacuum by reciprocating the piston within the cylinder, allowing gas to be drawn in and expelled, while maintaining an airtight seal. The lubrication and cooling systems, as well as pressure gauges and controls, ensure smooth and efficient operation of the pump.
What Industries Commonly Rely on Piston Vacuum Pumps?
Various industries rely on piston vacuum pumps for their specific applications and requirements. Here’s a detailed explanation:
1. Manufacturing and Industrial Processes:
– Piston vacuum pumps find extensive use in manufacturing and industrial processes across different sectors.
– They are commonly employed in vacuum packaging, where they help create a vacuum environment to preserve and extend the shelf life of food products.
– In the automotive industry, piston vacuum pumps are utilized in brake booster systems to provide the necessary vacuum for power braking.
– Other industrial applications include vacuum molding, vacuum drying, vacuum distillation, and vacuum filtration.
2. Pharmaceuticals and Medical Industry:
– The pharmaceutical and medical industry extensively relies on piston vacuum pumps for various critical processes.
– These pumps are used in pharmaceutical manufacturing for vacuum drying, solvent recovery, and distillation processes.
– In medical applications, piston vacuum pumps are utilized in vacuum suction devices and medical laboratory equipment.
– They are also employed in vacuum autoclaves for sterilization purposes.
3. Research and Laboratory Settings:
– Piston vacuum pumps are commonly found in research laboratories and scientific facilities.
– They are used for creating vacuum conditions in laboratory equipment such as vacuum ovens, freeze dryers, and vacuum desiccators.
– These pumps are crucial for applications like sample preparation, material testing, and scientific experiments requiring controlled environments.
4. Electronics and Semiconductor Manufacturing:
– The electronics and semiconductor industry heavily relies on piston vacuum pumps for various manufacturing processes.
– They are utilized in vacuum deposition systems for thin film coating, such as physical vapor deposition (PVD) and chemical vapor deposition (CVD).
– Piston pumps are also employed in vacuum furnaces for heat treatment processes in semiconductor fabrication.
– Other applications include vacuum packaging of electronic components and devices.
5. Food Processing and Packaging:
– Piston vacuum pumps play a significant role in the food processing and packaging industry.
– They are used for vacuum packaging of perishable food items, preventing spoilage and extending shelf life.
– In food processing, these pumps assist in vacuum concentration, freeze drying, and deaeration processes.
6. Environmental and Waste Management:
– Piston vacuum pumps find applications in environmental and waste management sectors.
– They are used in vacuum systems for wastewater treatment, including processes like aeration, filtration, and sludge dewatering.
– Piston pumps also assist in industrial and municipal waste management systems for vacuum collection or transfer of waste materials.
7. Other Industries:
– Piston vacuum pumps have diverse applications in additional industries:
– They are used in the glass manufacturing industry for vacuum lifting and handling of glass sheets or products.
– Piston pumps find application in the printing industry for vacuum feeding and ink transfer systems.
– They are employed in the power generation industry for steam condenser evacuation and turbine sealing systems.
In summary, piston vacuum pumps find widespread use in industries such as manufacturing and industrial processes, pharmaceuticals and medical, research and laboratory settings, electronics and semiconductor manufacturing, food processing and packaging, environmental and waste management, as well as in other sectors like glass manufacturing, printing, and power generation.
Are Piston Vacuum Pumps Suitable for Laboratory Use?
Yes, piston vacuum pumps are commonly used and well-suited for laboratory applications. Here’s a detailed explanation:
1. Versatility:
– Piston vacuum pumps offer versatility and can be utilized in a wide range of laboratory processes and equipment.
– They are compatible with various laboratory applications such as vacuum ovens, freeze dryers, vacuum filtration systems, and rotary evaporators.
2. Vacuum Generation:
– Piston vacuum pumps are capable of generating and maintaining deep vacuum levels, making them suitable for laboratory use.
– They can achieve vacuum levels ranging from millitorr (10-3 Torr) to microns (10-6 Torr), depending on the specific pump design and operating conditions.
3. Control and Precision:
– Piston vacuum pumps provide precise control over the vacuum level, allowing researchers to create and maintain the desired pressure conditions in their experiments.
– The pumps offer fine-tuning capabilities to achieve the optimal vacuum level required for specific laboratory processes.
4. Reliability and Durability:
– Piston vacuum pumps are known for their reliability and durability, which are crucial factors in laboratory environments.
– They are designed to withstand continuous operation and frequent use, ensuring consistent performance over extended periods.
5. Low Contamination Risk:
– Piston vacuum pumps are designed with airtight seals that minimize the risk of contamination.
– This is particularly important in laboratory settings where maintaining a clean and uncontaminated environment is vital for accurate and reliable experimental results.
6. Cost-Effective Solution:
– Piston vacuum pumps are generally more cost-effective compared to other types of vacuum pumps.
– They offer a balance between performance and affordability, making them a preferred choice for many laboratory budgets.
7. Ease of Maintenance:
– Piston vacuum pumps are relatively easy to maintain, with readily available spare parts and service support.
– Routine maintenance tasks such as changing oil, inspecting seals, and cleaning can be easily performed, ensuring the pump’s longevity and consistent performance.
In summary, piston vacuum pumps are highly suitable for laboratory use due to their versatility, ability to generate deep vacuum levels, precise control, reliability, low contamination risk, cost-effectiveness, and ease of maintenance. They are widely utilized in various laboratory applications and provide researchers with the necessary vacuum conditions for their experiments and processes.
editor by Dream 2024-04-29
China factory 3.6m3/H Oil Free Piston Vacuum Pump for Blood Pressure Monitor a/c vacuum pump
Product Description
Product Parameter
| NOTE: All test values are nominal and for reference only. They are not guaranteed maximum or minimum limits, nor do they imply mean or median. | |
| Model Number | SMV-60 |
| Performance Data | |
| Head configuration | Pressure parallel flow |
| Nominal voltage/frequency | 220V/50HZ |
| Max. Current | 0.8A |
| Max. Power | 170W |
| Max. Flow | 60L/MIN |
| Max. Vacuum | -88Kpa |
| Speed at rated load | 1400RPM |
| Noise | <52dB |
| Max.Pressure restart | 0 PSI |
| Electrical Data | |
| Motor type[Capacitance] | P.S.C(6.5uF) |
| Motor insulation class | B |
| Thermal switch[Open temperature] | Thermally protected(145°C) |
| Line lead wire color,gauge | Brown(hot),blue(neutral),18AWG |
| Capacitor lead wire color,gauge | Black,black,18 AWG |
| General Data | |
| Operating ambient air temperature | 50° to 104°F(10° to 40°C) |
| Safety certification | ETL |
| Dimension(LXWXH) | 184X99X151 MM |
| Installation size | 121X70 MM |
| Net weight | 4.3KG |
| Application | Medical suctions, lab,vacuum packaing etc. |
Product Application
Our manufacturing process
Our Service
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | on Line Support and Free Spare Parts |
|---|---|
| Air Flow: | 60 L/Min |
| Vacuum: | -90kpa |
| Samples: |
US$ 80/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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|
Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What Are the Advantages of Using Piston Vacuum Pumps?
Piston vacuum pumps offer several advantages that make them suitable for various applications. Here’s a detailed explanation of the advantages of using piston vacuum pumps:
1. High Vacuum Levels:
– Piston vacuum pumps are capable of achieving high vacuum levels, making them suitable for applications that require deep vacuum conditions.
– They can create and maintain a vacuum in the range of millitorr (10-3 Torr) to microns (10-6 Torr).
2. Low Flow Rates:
– Piston vacuum pumps are designed to handle low flow rates efficiently.
– They are suitable for applications where a steady and controlled evacuation is required rather than high-volume pumping.
3. Compact and Portable:
– Piston vacuum pumps are relatively compact and lightweight compared to other types of vacuum pumps.
– Their compact design allows for easy installation in limited spaces or portable applications where mobility is required.
4. Oil Lubrication:
– Many piston vacuum pumps utilize oil lubrication for smooth operation and to maintain airtight seals.
– The oil lubrication also helps to cool the pump by dissipating heat generated during operation.
5. Wide Range of Applications:
– Piston vacuum pumps find applications in various industries and processes.
– They are commonly used in laboratories, research facilities, pharmaceutical production, vacuum drying, vacuum filtration, and other applications that require moderate vacuum levels and low flow rates.
6. Cost-Effective:
– Piston vacuum pumps are often more cost-effective compared to other high-vacuum pumps such as turbomolecular pumps or cryogenic pumps.
– They provide a reliable and affordable solution for achieving vacuum requirements in many applications.
7. Easy Maintenance:
– Piston vacuum pumps are relatively easy to maintain.
– Regular maintenance tasks include checking and replacing lubricating oil, inspecting and cleaning valves, and ensuring proper sealing.
– Routine maintenance helps to prolong the lifespan of the pump and maintain its performance.
8. Durability:
– Piston vacuum pumps are known for their durability and long operational life.
– They are designed to withstand continuous operation and handle demanding vacuum conditions.
– With proper care and maintenance, piston vacuum pumps can provide reliable performance over an extended period.
9. Versatility:
– Piston vacuum pumps can handle a wide range of gases, including inert gases, corrosive gases, and vapors.
– This versatility makes them suitable for diverse applications in different industries.
In summary, the advantages of using piston vacuum pumps include their ability to achieve high vacuum levels, handle low flow rates, compact and portable design, oil lubrication for smooth operation, wide range of applications, cost-effectiveness, easy maintenance, durability, and versatility. These advantages make piston vacuum pumps a popular choice in various industries where moderate vacuum levels and controlled evacuation are required.
Are There Noise Considerations When Using Piston Vacuum Pumps?
Yes, there are noise considerations to take into account when using piston vacuum pumps. Here’s a detailed explanation:
– Piston vacuum pumps can generate noise during their operation, which is important to consider, especially in environments where noise levels need to be minimized.
– The noise produced by piston vacuum pumps is primarily caused by mechanical vibrations and the movement of internal components.
– The noise level can vary depending on factors such as the design and construction of the pump, the speed of operation, and the load conditions.
– Excessive noise from piston vacuum pumps can have several implications:
– Occupational Health and Safety: High noise levels can pose a risk to the health and safety of operators and personnel working in the vicinity of the pump. Prolonged exposure to loud noise can lead to hearing damage and other related health issues.
– Environmental Impact: In certain settings, such as residential areas or noise-sensitive locations, excessive noise from piston vacuum pumps may result in noise pollution and non-compliance with local noise regulations.
– Equipment Interference: Noise generated by the pump can interfere with the operation of nearby sensitive equipment, such as electronic devices or precision instruments, potentially affecting their performance.
– To mitigate the noise produced by piston vacuum pumps, several measures can be taken:
– Enclosures and Sound Insulation: Installing acoustic enclosures or sound-insulating materials around the pump can help contain and reduce the noise. These enclosures are designed to absorb or block the sound waves generated by the pump.
– Vibration Isolation: Using vibration isolation mounts or pads can help minimize the transmission of vibrations from the pump to surrounding structures, reducing the noise level.
– Maintenance and Lubrication: Regular maintenance, including lubrication of moving parts, can help reduce friction and mechanical noise generated by the pump.
– Operating Conditions: Adjusting the operating conditions of the pump, such as speed and load, within the manufacturer’s specified limits can help optimize performance and minimize noise generation.
– Location and Placement: Proper positioning and placement of the pump, considering factors such as distance from occupied areas or sensitive equipment, can help minimize the impact of noise.
– It is important to consult the manufacturer’s guidelines and recommendations regarding noise levels and any specific measures to mitigate noise for a particular piston vacuum pump model.
– Compliance with local regulations and standards regarding noise emissions should also be considered and adhered to.
In summary, noise considerations are important when using piston vacuum pumps to ensure the health and safety of personnel, minimize environmental impact, and prevent interference with other equipment. Measures such as enclosures, vibration isolation, maintenance, and proper operating conditions can help mitigate the noise generated by these pumps.
How Do You Maintain and Service a Piston Vacuum Pump?
Maintaining and servicing a piston vacuum pump is essential to ensure its optimal performance and longevity. Here’s a detailed explanation:
1. Regular Inspection:
– Perform regular visual inspections of the pump to check for any signs of damage, leaks, or wear.
– Inspect the seals, gaskets, and fittings for any cracks or deterioration.
– Ensure that all connections are tight and secure.
2. Oil Change:
– Piston vacuum pumps typically require regular oil changes to maintain proper lubrication and prevent contamination.
– Follow the manufacturer’s guidelines regarding the frequency of oil changes.
– Drain the old oil completely and replace it with the recommended oil type and quantity.
– Dispose of the used oil according to proper environmental regulations.
3. Filter Replacement:
– Many piston vacuum pumps have filters to prevent dust, particles, and contaminants from entering the pump.
– Check the filter regularly and replace it as needed to maintain proper airflow and prevent clogging.
4. Cleaning:
– Keep the exterior of the pump and its surrounding area clean and free from debris.
– Use a soft cloth or brush to remove any dust or dirt accumulation.
– Avoid using harsh chemicals or solvents that may damage the pump’s surfaces.
5. Seals and Gaskets:
– Inspect the seals and gaskets regularly and replace them if they show signs of wear or damage.
– Ensure that the seals provide a proper airtight seal to prevent leaks and maintain vacuum performance.
6. Cooling System:
– If the piston vacuum pump has a cooling system, monitor it regularly to ensure proper functioning.
– Clean or replace the cooling system components as recommended by the manufacturer.
7. Professional Maintenance:
– Consider scheduling professional maintenance and service at regular intervals, especially for more complex or critical applications.
– Professional technicians can perform in-depth inspections, conduct performance tests, and address any specific issues or concerns.
– They can also provide recommendations on optimizing the pump’s performance and extending its lifespan.
8. Manufacturer Guidelines:
– Always refer to the manufacturer’s maintenance and service guidelines specific to your piston vacuum pump model.
– Follow their recommendations regarding oil type, oil level, maintenance intervals, and any other specific instructions.
– Adhering to the manufacturer’s guidelines ensures proper operation and prevents voiding the warranty.
In summary, maintaining and servicing a piston vacuum pump involves regular inspection, oil changes, filter replacement, cleaning, checking seals and gaskets, monitoring the cooling system, and considering professional maintenance. Following the manufacturer’s guidelines is crucial for effective maintenance and to maximize the pump’s performance and lifespan.
editor by Dream 2024-04-26
China supplier Small Oil Free Piston Vacuum Pump 50L/Min with Hot selling
Product Description
Product Parameter
| NOTE: All test values are nominal and for reference only. They are not guaranteed maximum or minimum limits, nor do they imply mean or median. | |
| Model Number | SMV-50 |
| Performance Data | |
| Head configuration | Pressure parallel flow |
| Nominal voltage/frequency | 220V/50HZ |
| Max. Current | 0.75A |
| Max. Power | 160W |
| Max. Flow | 50L/MIN |
| Max. Vacuum | -90Kpa |
| Speed at rated load | 1400RPM |
| Noise | <52dB |
| Max.Pressure restart | 0 PSI |
| Electrical Data | |
| Motor type[Capacitance] | P.S.C(4.5uF) |
| Motor insulation class | B |
| Thermal switch[Open temperature] | Thermally protected(145°C) |
| Line lead wire color,gauge | Brown(hot),blue(neutral),18AWG |
| Capacitor lead wire color,gauge | Black,black,18 AWG |
| General Data | |
| Operating ambient air temperature | 50° to 104°F(10° to 40°C) |
| Safety certification | ETL |
| Dimension(LXWXH) | 168X99X150 MM |
| Installation size | 105X70 MM |
| Net weight | 3.5KG |
| Application | Medical suctions, lab,vacuum packaing etc. |
Product Application
Our manufacturing process
Our Service
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | on Line Support and Free Spare Parts |
|---|---|
| Air Flow: | 50 L/Min |
| Vacuum: | -90kpa |
| Noise: | ≤52dB(a) |
| Brand Name: | OEM |
| Voltage: | 220V 50Hz |
| Samples: |
US$ 75/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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What Are the Key Components of a Piston Vacuum Pump?
A piston vacuum pump consists of several key components that work together to create a vacuum. Here’s a detailed explanation of these components:
1. Cylinder:
– The cylinder is a cylindrical chamber where the piston moves back and forth.
– It provides the housing for the piston and plays a crucial role in creating the vacuum by changing the volume of the chamber.
2. Piston:
– The piston is a movable component that fits inside the cylinder.
– It creates a seal between the piston and cylinder walls, allowing the pump to create a pressure differential and generate a vacuum.
– The piston is typically driven by a motor or an external power source.
3. Intake Valve:
– The intake valve allows gas or air to enter the cylinder during the suction stroke.
– It opens when the piston moves downward, creating a vacuum and drawing gas into the cylinder from the system being evacuated.
4. Exhaust Valve:
– The exhaust valve allows the expelled gas to exit the cylinder during the compression stroke.
– It opens when the piston moves upward, allowing the compressed gas to be expelled from the cylinder.
5. Lubrication System:
– Piston vacuum pumps often incorporate a lubrication system to ensure smooth operation and maintain an airtight seal between the piston and cylinder walls.
– Lubricating oil is introduced into the cylinder to provide lubrication and help maintain the seal.
– The lubrication system also helps to cool the pump by dissipating heat generated during operation.
6. Cooling System:
– Some piston vacuum pumps may include a cooling system to prevent overheating.
– This can involve the circulation of a cooling fluid or the use of cooling fins to dissipate heat generated during operation.
7. Pressure Gauges and Controls:
– Pressure gauges are often installed to monitor the vacuum level or pressure within the system.
– Control mechanisms, such as switches or valves, may be present to regulate the operation of the pump or maintain the desired vacuum level.
8. Motor or Power Source:
– The piston in a piston vacuum pump is typically driven by a motor or an external power source.
– The motor provides the necessary mechanical energy to move the piston back and forth, creating the suction and compression strokes.
9. Frame or Housing:
– The components of the piston vacuum pump are housed within a frame or housing that provides structural support and protection.
– The frame or housing also helps to reduce noise and vibration during operation.
In summary, the key components of a piston vacuum pump include the cylinder, piston, intake valve, exhaust valve, lubrication system, cooling system, pressure gauges and controls, motor or power source, and the frame or housing. These components work together to create a vacuum by reciprocating the piston within the cylinder, allowing gas to be drawn in and expelled, while maintaining an airtight seal. The lubrication and cooling systems, as well as pressure gauges and controls, ensure smooth and efficient operation of the pump.
Are There Noise Considerations When Using Piston Vacuum Pumps?
Yes, there are noise considerations to take into account when using piston vacuum pumps. Here’s a detailed explanation:
– Piston vacuum pumps can generate noise during their operation, which is important to consider, especially in environments where noise levels need to be minimized.
– The noise produced by piston vacuum pumps is primarily caused by mechanical vibrations and the movement of internal components.
– The noise level can vary depending on factors such as the design and construction of the pump, the speed of operation, and the load conditions.
– Excessive noise from piston vacuum pumps can have several implications:
– Occupational Health and Safety: High noise levels can pose a risk to the health and safety of operators and personnel working in the vicinity of the pump. Prolonged exposure to loud noise can lead to hearing damage and other related health issues.
– Environmental Impact: In certain settings, such as residential areas or noise-sensitive locations, excessive noise from piston vacuum pumps may result in noise pollution and non-compliance with local noise regulations.
– Equipment Interference: Noise generated by the pump can interfere with the operation of nearby sensitive equipment, such as electronic devices or precision instruments, potentially affecting their performance.
– To mitigate the noise produced by piston vacuum pumps, several measures can be taken:
– Enclosures and Sound Insulation: Installing acoustic enclosures or sound-insulating materials around the pump can help contain and reduce the noise. These enclosures are designed to absorb or block the sound waves generated by the pump.
– Vibration Isolation: Using vibration isolation mounts or pads can help minimize the transmission of vibrations from the pump to surrounding structures, reducing the noise level.
– Maintenance and Lubrication: Regular maintenance, including lubrication of moving parts, can help reduce friction and mechanical noise generated by the pump.
– Operating Conditions: Adjusting the operating conditions of the pump, such as speed and load, within the manufacturer’s specified limits can help optimize performance and minimize noise generation.
– Location and Placement: Proper positioning and placement of the pump, considering factors such as distance from occupied areas or sensitive equipment, can help minimize the impact of noise.
– It is important to consult the manufacturer’s guidelines and recommendations regarding noise levels and any specific measures to mitigate noise for a particular piston vacuum pump model.
– Compliance with local regulations and standards regarding noise emissions should also be considered and adhered to.
In summary, noise considerations are important when using piston vacuum pumps to ensure the health and safety of personnel, minimize environmental impact, and prevent interference with other equipment. Measures such as enclosures, vibration isolation, maintenance, and proper operating conditions can help mitigate the noise generated by these pumps.
Are Piston Vacuum Pumps Suitable for Laboratory Use?
Yes, piston vacuum pumps are commonly used and well-suited for laboratory applications. Here’s a detailed explanation:
1. Versatility:
– Piston vacuum pumps offer versatility and can be utilized in a wide range of laboratory processes and equipment.
– They are compatible with various laboratory applications such as vacuum ovens, freeze dryers, vacuum filtration systems, and rotary evaporators.
2. Vacuum Generation:
– Piston vacuum pumps are capable of generating and maintaining deep vacuum levels, making them suitable for laboratory use.
– They can achieve vacuum levels ranging from millitorr (10-3 Torr) to microns (10-6 Torr), depending on the specific pump design and operating conditions.
3. Control and Precision:
– Piston vacuum pumps provide precise control over the vacuum level, allowing researchers to create and maintain the desired pressure conditions in their experiments.
– The pumps offer fine-tuning capabilities to achieve the optimal vacuum level required for specific laboratory processes.
4. Reliability and Durability:
– Piston vacuum pumps are known for their reliability and durability, which are crucial factors in laboratory environments.
– They are designed to withstand continuous operation and frequent use, ensuring consistent performance over extended periods.
5. Low Contamination Risk:
– Piston vacuum pumps are designed with airtight seals that minimize the risk of contamination.
– This is particularly important in laboratory settings where maintaining a clean and uncontaminated environment is vital for accurate and reliable experimental results.
6. Cost-Effective Solution:
– Piston vacuum pumps are generally more cost-effective compared to other types of vacuum pumps.
– They offer a balance between performance and affordability, making them a preferred choice for many laboratory budgets.
7. Ease of Maintenance:
– Piston vacuum pumps are relatively easy to maintain, with readily available spare parts and service support.
– Routine maintenance tasks such as changing oil, inspecting seals, and cleaning can be easily performed, ensuring the pump’s longevity and consistent performance.
In summary, piston vacuum pumps are highly suitable for laboratory use due to their versatility, ability to generate deep vacuum levels, precise control, reliability, low contamination risk, cost-effectiveness, and ease of maintenance. They are widely utilized in various laboratory applications and provide researchers with the necessary vacuum conditions for their experiments and processes.
editor by Dream 2024-04-24
China factory Surgical Extraction for Dentistry and Hospitals Oil Free Piston Vacuum Pump vacuum pump distributors
Product Description
Quiet Water Purification Printing Packaging Material Handling Mixing Frames free Mini Air Oil Less oilless Piston Vacuum Pump
Advantages:
Oil-less Vacuum Pumps / Air Compressors
PRANSCH oil-less rocking piston pump and air compressor combines the best characteristics of traditional piston pumps(air compressor) and diaphragm pumps into small units with excellent features.
- Light weight and very portable
- Durable and near ZERO maintenance
- Thermal protection (130 deg C)
- Power cord with plug, 1m length
- Shock mount
- Silencer – muffler
- Stainless steel vacuum and pressure gauge, both with oil damping
- Two stainless steel needle valves each with lock nut.
- All nickel plated fittings
- Power supply 230V, 50/60 Hz
This series is ideal for use in applications where oil-mist is undesirable. For examples, pressure/vacuum filtration, air sampling, water aeration, flame photometer, etc. vacuum packing machines; surgical extraction for dentistry and hospitals; mixing and dosage of resin for dentistry; silk screen printing machines; automatic feeder machines for book-binding; wood presses; drilling machines for use in the construction industry.
Specification:
| Model | Frequency | Flow | Pressure | Power | Speed | Current | Voltage | Heat | Sound | Weight | Hole | Installation Dimensions |
| Hz | L/min | Kpa | Kw | Min-1 | A | V | 0 C | db(A) | Kg | MM | MM | |
| PM550H | 50 | 83 | -98 | 0.32 | 1380 | 1.50 | 210/235 | 5-40 | 56 | 6.0 | 6 | L148xW83 |
| 60 | 91 | -98 | 0.35 | 1450 | 3.20 | 110/125 | 5-40 | 56 | 6.0 | 6 | ||
| PM1400H | 50 | 141 | -98 | 0.45 | 1380 | 1.70 | 210/235 | 5-40 | 58 | 8.5 | 6 | L203xW86 |
| 60 | 166 | -98 | 0.50 | 1450 | 3.50 | 110/125 | 5-40 | 58 | 8.5 | 6 | ||
| PM2000H | 50 | 183 | -98 | 0.55 | 1380 | 1.70 | 210/235 | 5-40 | 60 | 9.0 | 6 | L203xW86 |
| 60 | 216 | -98 | 0.60 | 1450 | 2.50 | 110/125 | 5-40 | 60 | 9.0 | 6 | ||
| HP2400H | 50 | 200 | -98 | 0.90 | 1380 | 3.30 | 210/235 | 5-40 | 75 | 17.0 | 7 | L246xW127 |
| 60 | 233 | -98 | 1.10 | 1450 | 6.40 | 110/125 | 5-40 | 75 | 17.0 | 7 | ||
| PM3000H | 50 | 216 | -98 | 1.10 | 1380 | 4.20 | 210/235 | 5-40 | 76 | 17.5 | 7 | L246xW127 |
| 60 | 250 | -98 | 1.50 | 1450 | 5.00 | 110/125 | 5-40 | 76 | 17.5 | 7 |
Why use a Rocking Piston Product?
Variety
Pransch oilless Rocking Piston air compressors and vacuum pumps, available in single, twin, miniature, and tankmounted
styles, are the perfect choice for hundreds of applications. Choose from dual frequency, shaded pole,
and permanent split capacitor (psc) electric motors with AC multi-voltage motors to match North American,
European, and CHINAMFG power supplies. A complete line of recommended accessories as well as 6, 12, and
24 volt DC models in brush and brushless types are also available.
Performance
The rocking piston combines the best characteristics of piston and diaphragm air compressors into a small unit
with exceptional performance. Air flow capabilities from 3.4 LPM to 5.5 CFM (9.35 m3/h), pressure to 175 psi
(12.0 bar) and vacuum capabilities up to 29 inHg (31 mbar). Horsepowers range from 1/20 to 1/2 HP
(0.04 to 0.37 kW).
Reliable
These pumps are made to stand up through years of use. The piston rod and bearing assembly are bonded
together, not clamped; they will not slip, loosen, or misalign to cause trouble.
Clean Air
Because CHINAMFG pumps are oil-free, they are ideal for use in applications in laboratories, hospitals, and the
food industry where oil mist contamination is undesirable.
Application:
- Transportation application include:Auto detailing Equipment,Braking Systems,Suspension Systems,Tire Inflators
- Food and Beverage application include:beverage dispensing,coffee and Espresso equipment,Food processing and packaging,Nitrogen Generation
- Medical and laboratory application include:Body fluid Analysis equipment,Dental compressors and hand tools,dental vacuum ovens,Dermatology equipment,eye surgery equipment,lab automation,Liposuction equipment,Medical aspiration,Nitrogen Generation,Oxygen concentrators,Vacuum Centrifuge,vacuum filtering,ventilators
- General industrial application include:Cable pressurization,core drilling
- Environmental application include:Dry sprinkler systems,Pond Aeration,Refrigerant Reclamation,Water Purification Systems
- Printing and packaging application include:vacuum frames
- material Handling application include:vacuum mixing
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Oil or Not: | Oil Free |
|---|---|
| Structure: | Reciprocating Vacuum Pump |
| Exhauster Method: | Positive Displacement Pump |
| Vacuum Degree: | High Vacuum |
| Work Function: | Mainsuction Pump |
| Working Conditions: | Dry |
| Customization: |
Available
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Can Vacuum Pumps Be Used in the Automotive Industry?
Yes, vacuum pumps are widely used in the automotive industry for various applications. Here’s a detailed explanation:
The automotive industry relies on vacuum pumps for several critical functions and systems within vehicles. Vacuum pumps play a crucial role in enhancing performance, improving fuel efficiency, and enabling the operation of various automotive systems. Here are some key applications of vacuum pumps in the automotive industry:
1. Brake Systems: Vacuum pumps are commonly used in vacuum-assisted brake systems, also known as power brakes. These systems utilize vacuum pressure to amplify the force applied by the driver to the brake pedal, making braking more efficient and responsive. Vacuum pumps help generate the required vacuum for power brake assistance, ensuring reliable and consistent braking performance.
2. Emission Control Systems: Vacuum pumps are integral components of emission control systems in vehicles. They assist in operating components such as the Exhaust Gas Recirculation (EGR) valve and the Evaporative Emission Control (EVAP) system. Vacuum pumps help create the necessary vacuum conditions for proper functioning of these systems, reducing harmful emissions and improving overall environmental performance.
3. HVAC Systems: Heating, Ventilation, and Air Conditioning (HVAC) systems in vehicles often utilize vacuum pumps for various functions. Vacuum pumps help control the vacuum-operated actuators that regulate the direction, temperature, and airflow of the HVAC system. They ensure efficient operation and precise control of the vehicle’s interior climate control system.
4. Turbocharger and Supercharger Systems: In performance-oriented vehicles, turbocharger and supercharger systems are used to increase engine power and efficiency. Vacuum pumps play a role in these systems by providing vacuum pressure for actuating wastegates, blow-off valves, and other control mechanisms. These components help regulate the boost pressure and ensure optimal performance of the forced induction system.
5. Fuel Delivery Systems: Vacuum pumps are employed in certain types of fuel delivery systems, such as mechanical fuel pumps. These pumps utilize vacuum pressure to draw fuel from the fuel tank and deliver it to the engine. While mechanical fuel pumps are less commonly used in modern vehicles, vacuum pumps are still found in some specialized applications.
6. Engine Management Systems: Vacuum pumps are utilized in engine management systems for various functions. They assist in operating components such as vacuum-operated actuators, vacuum reservoirs, and vacuum sensors. These components play a role in engine performance, emissions control, and overall system functionality.
7. Fluid Control Systems: Vacuum pumps are used in fluid control systems within vehicles, such as power steering systems. Vacuum-assisted power steering systems utilize vacuum pressure to assist the driver in steering, reducing the effort required. Vacuum pumps provide the necessary vacuum for power steering assistance, enhancing maneuverability and driver comfort.
8. Diagnostic and Testing Equipment: Vacuum pumps are also utilized in automotive diagnostic and testing equipment. These pumps create vacuum conditions necessary for testing and diagnosing various vehicle systems, such as intake manifold leaks, brake system integrity, and vacuum-operated components.
It’s important to note that different types of vacuum pumps may be used depending on the specific automotive application. Common vacuum pump technologies in the automotive industry include diaphragm pumps, rotary vane pumps, and electric vacuum pumps.
In summary, vacuum pumps have numerous applications in the automotive industry, ranging from brake systems and emission control to HVAC systems and engine management. They contribute to improved safety, fuel efficiency, environmental performance, and overall vehicle functionality.
How Do Vacuum Pumps Affect the Performance of Vacuum Chambers?
When it comes to the performance of vacuum chambers, vacuum pumps play a critical role. Here’s a detailed explanation:
Vacuum chambers are enclosed spaces designed to create and maintain a low-pressure environment. They are used in various industries and scientific applications, such as manufacturing, research, and material processing. Vacuum pumps are used to evacuate air and other gases from the chamber, creating a vacuum or low-pressure condition. The performance of vacuum chambers is directly influenced by the characteristics and operation of the vacuum pumps used.
Here are some key ways in which vacuum pumps affect the performance of vacuum chambers:
1. Achieving and Maintaining Vacuum Levels: The primary function of vacuum pumps is to create and maintain the desired vacuum level within the chamber. Vacuum pumps remove air and other gases, reducing the pressure inside the chamber. The efficiency and capacity of the vacuum pump determine how quickly the desired vacuum level is achieved and how well it is maintained. High-performance vacuum pumps can rapidly evacuate the chamber and maintain the desired vacuum level even when there are gas leaks or continuous gas production within the chamber.
2. Pumping Speed: The pumping speed of a vacuum pump refers to the volume of gas it can remove from the chamber per unit of time. The pumping speed affects the rate at which the chamber can be evacuated and the time required to achieve the desired vacuum level. A higher pumping speed allows for faster evacuation and shorter cycle times, improving the overall efficiency of the vacuum chamber.
3. Ultimate Vacuum Level: The ultimate vacuum level is the lowest pressure that can be achieved in the chamber. It depends on the design and performance of the vacuum pump. Higher-quality vacuum pumps can achieve lower ultimate vacuum levels, which are important for applications requiring higher levels of vacuum or for processes that are sensitive to residual gases.
4. Leak Detection and Gas Removal: Vacuum pumps can also assist in leak detection and gas removal within the chamber. By continuously evacuating the chamber, any leaks or gas ingress can be identified and addressed promptly. This ensures that the chamber maintains the desired vacuum level and minimizes the presence of contaminants or unwanted gases.
5. Contamination Control: Some vacuum pumps, such as oil-sealed pumps, use lubricating fluids that can introduce contaminants into the chamber. These contaminants may be undesirable for certain applications, such as semiconductor manufacturing or research. Therefore, the choice of vacuum pump and its potential for introducing contaminants should be considered to maintain the required cleanliness and purity of the vacuum chamber.
6. Noise and Vibrations: Vacuum pumps can generate noise and vibrations during operation, which can impact the performance and usability of the vacuum chamber. Excessive noise or vibrations can interfere with delicate experiments, affect the accuracy of measurements, or cause mechanical stress on the chamber components. Selecting vacuum pumps with low noise and vibration levels is important for maintaining optimal chamber performance.
It’s important to note that the specific requirements and performance factors of a vacuum chamber can vary depending on the application. Different types of vacuum pumps, such as rotary vane pumps, dry pumps, or turbomolecular pumps, offer varying capabilities and features that cater to specific needs. The choice of vacuum pump should consider factors such as the desired vacuum level, pumping speed, ultimate vacuum, contamination control, noise and vibration levels, and compatibility with the chamber materials and gases used.
In summary, vacuum pumps have a significant impact on the performance of vacuum chambers. They enable the creation and maintenance of the desired vacuum level, affect the pumping speed and ultimate vacuum achieved, assist in leak detection and gas removal, and influence contamination control. Careful consideration of the vacuum pump selection ensures optimal chamber performance for various applications.
What Is the Purpose of a Vacuum Pump in an HVAC System?
In an HVAC (Heating, Ventilation, and Air Conditioning) system, a vacuum pump serves a crucial purpose. Here’s a detailed explanation:
The purpose of a vacuum pump in an HVAC system is to remove air and moisture from the refrigerant lines and the system itself. HVAC systems, particularly those that rely on refrigeration, operate under specific pressure and temperature conditions to facilitate the transfer of heat. To ensure optimal performance and efficiency, it is essential to evacuate any non-condensable gases, air, and moisture from the system.
Here are the key reasons why a vacuum pump is used in an HVAC system:
1. Removing Moisture: Moisture can be present within an HVAC system due to various factors, such as system installation, leaks, or improper maintenance. When moisture combines with the refrigerant, it can cause issues like ice formation, reduced system efficiency, and potential damage to system components. A vacuum pump helps remove moisture by creating a low-pressure environment, which causes the moisture to boil and turn into vapor, effectively evacuating it from the system.
2. Eliminating Air and Non-Condensable Gases: Air and non-condensable gases, such as nitrogen or oxygen, can enter an HVAC system during installation, repair, or through leaks. These gases can hinder the refrigeration process, affect heat transfer, and decrease system performance. By using a vacuum pump, technicians can evacuate the air and non-condensable gases, ensuring that the system operates with the designed refrigerant and pressure levels.
3. Preparing for Refrigerant Charging: Prior to charging the HVAC system with refrigerant, it is crucial to create a vacuum to remove any contaminants and ensure the system is clean and ready for optimal refrigerant circulation. By evacuating the system with a vacuum pump, technicians ensure that the refrigerant enters a clean and controlled environment, reducing the risk of system malfunctions and improving overall efficiency.
4. Leak Detection: Vacuum pumps are also used in HVAC systems for leak detection purposes. After evacuating the system, technicians can monitor the pressure to check if it holds steady. A significant drop in pressure indicates the presence of leaks, enabling technicians to identify and repair them before charging the system with refrigerant.
In summary, a vacuum pump plays a vital role in an HVAC system by removing moisture, eliminating air and non-condensable gases, preparing the system for refrigerant charging, and aiding in leak detection. These functions help ensure optimal system performance, energy efficiency, and longevity, while also reducing the risk of system malfunctions and damage.
editor by Dream 2024-04-22
China best Oil Free Small Piston Vacuum Pump 400W for Dental Use vacuum pump distributors
Product Description
Product Parameter
|
ITEM NO |
GLE550A2 |
|
Name |
Oil free vacuum pump |
|
Packing |
2 pcs / carton case , 54 pcs / pallet |
|
Weight |
9.0 kg |
|
Dimension |
240*113*200 mm |
|
Installation size |
89*203 mm (4*M6) |
|
Technical Specification |
Voltage : According to your requirements ; Vacuum flow : 100 L/min @-92Kpa : (One-Grade vacuum) 50 L/min @-98Kpa :(Two-Grade vacuum) Power: 400 W ; Noise : ≤51dB(A) ; Speed: 1440rpm / 1700rpm ; Temperature : -5ºC-40ºC |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | on Line Support and Free Spare Parts |
|---|---|
| Warranty: | Two Years |
| Lubrication Style: | Oil-free |
| Vacuum Flow: | 100 L/Min @-92kpa : (One-Grade Vacuum) |
| Noise: | ≤51dB(a) |
| Brand Name: | OEM |
| Samples: |
US$ 65/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
What Are the Advantages of Using Piston Vacuum Pumps?
Piston vacuum pumps offer several advantages that make them suitable for various applications. Here’s a detailed explanation of the advantages of using piston vacuum pumps:
1. High Vacuum Levels:
– Piston vacuum pumps are capable of achieving high vacuum levels, making them suitable for applications that require deep vacuum conditions.
– They can create and maintain a vacuum in the range of millitorr (10-3 Torr) to microns (10-6 Torr).
2. Low Flow Rates:
– Piston vacuum pumps are designed to handle low flow rates efficiently.
– They are suitable for applications where a steady and controlled evacuation is required rather than high-volume pumping.
3. Compact and Portable:
– Piston vacuum pumps are relatively compact and lightweight compared to other types of vacuum pumps.
– Their compact design allows for easy installation in limited spaces or portable applications where mobility is required.
4. Oil Lubrication:
– Many piston vacuum pumps utilize oil lubrication for smooth operation and to maintain airtight seals.
– The oil lubrication also helps to cool the pump by dissipating heat generated during operation.
5. Wide Range of Applications:
– Piston vacuum pumps find applications in various industries and processes.
– They are commonly used in laboratories, research facilities, pharmaceutical production, vacuum drying, vacuum filtration, and other applications that require moderate vacuum levels and low flow rates.
6. Cost-Effective:
– Piston vacuum pumps are often more cost-effective compared to other high-vacuum pumps such as turbomolecular pumps or cryogenic pumps.
– They provide a reliable and affordable solution for achieving vacuum requirements in many applications.
7. Easy Maintenance:
– Piston vacuum pumps are relatively easy to maintain.
– Regular maintenance tasks include checking and replacing lubricating oil, inspecting and cleaning valves, and ensuring proper sealing.
– Routine maintenance helps to prolong the lifespan of the pump and maintain its performance.
8. Durability:
– Piston vacuum pumps are known for their durability and long operational life.
– They are designed to withstand continuous operation and handle demanding vacuum conditions.
– With proper care and maintenance, piston vacuum pumps can provide reliable performance over an extended period.
9. Versatility:
– Piston vacuum pumps can handle a wide range of gases, including inert gases, corrosive gases, and vapors.
– This versatility makes them suitable for diverse applications in different industries.
In summary, the advantages of using piston vacuum pumps include their ability to achieve high vacuum levels, handle low flow rates, compact and portable design, oil lubrication for smooth operation, wide range of applications, cost-effectiveness, easy maintenance, durability, and versatility. These advantages make piston vacuum pumps a popular choice in various industries where moderate vacuum levels and controlled evacuation are required.
Can Piston Vacuum Pumps Be Used in Medical or Pharmaceutical Applications?
Yes, piston vacuum pumps can be used in medical and pharmaceutical applications. Here’s a detailed explanation:
– Piston vacuum pumps are versatile and widely used in various industries, including medical and pharmaceutical sectors.
– Medical and pharmaceutical applications often require vacuum technology for processes such as filtration, degassing, drying, and sample preparation.
– Piston vacuum pumps offer several advantages that make them suitable for these applications:
– High Vacuum Levels: Piston pumps can achieve high vacuum levels, which are often necessary in medical and pharmaceutical processes that require precise control and removal of gases or vapors.
– Contamination-Free Operation: Piston pumps can provide contamination-free operation, making them suitable for applications where maintaining a sterile or clean environment is crucial, such as in pharmaceutical manufacturing or medical research laboratories.
– Oil-Free Operation: Some piston vacuum pumps are designed to operate without oil lubrication. Oil-free pumps eliminate the risk of oil contamination in sensitive medical or pharmaceutical processes and avoid the need for oil changes or maintenance associated with oil-lubricated pumps.
– Quiet Operation: Piston pumps can be engineered to operate with reduced noise levels, which is advantageous in medical and pharmaceutical settings where a quiet working environment is desired.
– Durability and Reliability: Piston pumps are known for their robust construction and durability, allowing them to withstand demanding applications and provide reliable performance over extended periods.
– Compact Size: Piston vacuum pumps are available in compact designs, making them suitable for applications where space is limited, such as in medical devices or portable pharmaceutical equipment.
– Some specific medical and pharmaceutical applications where piston vacuum pumps are commonly used include:
– Vacuum Filtration: Piston pumps are used to generate the necessary vacuum for filtering solutions or suspensions in laboratory or industrial settings. This process is often employed in pharmaceutical research, production of vaccines, or purification of drugs.
– Freeze Drying: Piston vacuum pumps assist in the freeze-drying process, which is a common technique used in the pharmaceutical industry to preserve and stabilize sensitive drugs or biological samples.
– Vacuum Packaging: Piston pumps are utilized for creating a vacuum in packaging processes where maintaining product quality and extending shelf life are critical, such as in the pharmaceutical packaging of medicines or medical devices.
– Laboratory Evaporation: Piston vacuum pumps are employed in laboratory applications for the evaporation of solvents or liquids in medical or pharmaceutical research, drug development, or quality control processes.
– It is important to select the appropriate piston vacuum pump model based on the specific requirements of the medical or pharmaceutical application. Factors to consider include vacuum level needed, flow rate, compatibility with the handled substances, and compliance with industry regulations and standards.
– Additionally, compliance with Good Manufacturing Practices (GMP) and other regulatory guidelines is crucial when using piston vacuum pumps in medical or pharmaceutical applications to ensure product safety, quality, and regulatory compliance.
In summary, piston vacuum pumps are suitable for use in medical and pharmaceutical applications due to their ability to achieve high vacuum levels, provide contamination-free and oil-free operation, offer quiet and reliable performance, and accommodate compact design requirements. They are commonly used in processes such as vacuum filtration, freeze drying, vacuum packaging, and laboratory evaporation in these industries.
Are There Oil-Free Piston Vacuum Pump Options Available?
Yes, there are oil-free piston vacuum pump options available. Here’s a detailed explanation:
1. Oil-Free Technology:
– Traditional piston vacuum pumps use oil as a lubricant and sealant in their operation.
– However, advancements in vacuum pump technology have led to the development of oil-free piston vacuum pumps.
– Oil-free piston pumps are designed to operate without the need for lubricating oil, eliminating the risk of oil contamination and the need for oil changes.
2. Dry Running Operation:
– Oil-free piston vacuum pumps achieve lubrication and sealing through alternative means.
– They often utilize materials such as self-lubricating polymers or advanced coatings on the piston and cylinder surfaces.
– These materials reduce friction and provide sufficient sealing to maintain vacuum levels without the need for oil.
3. Applications:
– Oil-free piston vacuum pumps are suitable for a wide range of applications where oil contamination is a concern.
– They are commonly used in industries such as food and beverage, pharmaceutical, electronics, laboratories, and medical where a clean and oil-free vacuum environment is required.
4. Advantages:
– The primary advantage of oil-free piston vacuum pumps is their ability to provide a clean and oil-free vacuum.
– They eliminate the risk of oil contamination, which is crucial in sensitive applications such as semiconductor manufacturing or pharmaceutical production.
– Oil-free pumps also simplify maintenance since there is no need for oil changes or regular oil monitoring.
5. Considerations:
– While oil-free piston vacuum pumps offer advantages, they also have some considerations to keep in mind.
– They may have slightly lower ultimate vacuum levels compared to oil-lubricated pumps.
– The absence of oil as a lubricant may result in slightly higher operating temperatures and increased wear on piston and cylinder surfaces.
– It’s important to select an oil-free piston vacuum pump that is suitable for the specific application requirements and consider the trade-offs between performance, cost, and maintenance.
6. Alternative Pump Technologies:
– In some cases, where oil-free operation is critical or specific vacuum levels are required, alternative pump technologies may be more suitable.
– Dry screw pumps, claw pumps, or scroll pumps are examples of oil-free pump technologies that are widely used in various industries.
– These pumps offer oil-free operation, high pumping speeds, and can achieve lower vacuum levels compared to oil-free piston pumps.
In summary, oil-free piston vacuum pumps are available as an alternative to traditional oil-lubricated pumps. They provide a clean and oil-free vacuum environment, making them suitable for applications where oil contamination is a concern. However, it’s important to consider specific application requirements and explore alternative pump technologies if necessary.
editor by Dream 2024-04-19
China Professional Gwsp75 Oil Free Scroll Vacuum Pump for Liquid Crystal Injection and Packaging, No Oil Vacuum Pump vacuum pump adapter
Product Description
Product Description
GWSP Oil free Scroll Vacuum Pump
Working principle:
GWSP oil free scroll vacuum pump is constructed with pump head assembly, crank pin assembly, bracket assembly, air flush assembly,and exhaust valve assembly.Two spiral cylinders, 1 offset and orbiting against the other fixed with an offset of 180° to form several crescent-shaped pockets of different sizes. By means of an eccentric drive, the orbiting scroll is made to orbit about the fixed scroll, reducing the volume of the pockets and compressing gas from outside towards the inside thereby pumping the gas from vacuum chamber.
Basic informations:
1) Model: GWSP75 Oil free scroll vacuum pump
2) Ultimate vacuum pressure: 8.0Pa/0.08 mbar (abs.)
3) Max suction capacity: 50Hz-1.0L/s 60Hz-1.2L/s
Safety Precautions:
The GWSP series oil free scroll vacuum pumps are suitable for clean processes only.
Do not pump toxic, explosive, flammable or corrosive substances or substances which contain chemicals, solvents or particles.GEOWELL will not perform maintenance work on pumps which have used special gases or other hazardous substances.
Be sure the inlet gas temperature must be lower than 122 °F.
Technical Specifications
| Model | GWSP40 | GWSP75 | GWSP150 | GWSP300 | GWSP600 | GWSP1000 | ||
| Pumping Speed | 50Hz | l/s | 0.5 | 1.0 | 2.0 | 4.3 | 8.7 | 16.6 |
| m3/h | 1.8 | 3.6 | 7.2 | 15.5 | 31.3 | 59.8 | ||
| cfm | 1.1 | 2.1 | 4.3 | 9.3 | 18.7 | 35.8 | ||
| 60Hz | l/s | 0.6 | 1.2 | 2.4 | 5.1 | 10.4 | 20.0 | |
| m3/h | 2.2 | 4.3 | 8.6 | 18.3 | 37.4 | 71.6 | ||
| cfm | 1.3 | 2.5 | 5.1 | 10.9 | 22.3 | 42.8 | ||
| Ultimate Pressure | Torr | ≤1.1*10-1 | ≤6.0*10-2 | ≤4.5*10-2 | ≤1.9*10-2 | ≤7.5*10-3 | ≤7.5*10-3 | |
| psi | ≤2.2*10-3 | ≤1.2*10-3 | ≤9.0*10-4 | ≤3.8*10-4 | ≤1.5*10-4 | ≤1.5*10-4 | ||
| Pa | ≤15 | ≤8 | ≤6 | ≤2.6 | ≤1 | ≤1 | ||
| mbar | ≤1.5*10-1 | ≤8.0*10-2 | ≤6.0*10-2 | ≤2.6*10-2 | ≤1.0*10-2 | ≤1.0*10-2 | ||
| Noise Level | dB(A) | ≤54 | ≤57 | ≤57 | ≤60 | ≤61 | ≤65 | |
| Leakage | mbar·l/s | 1*10-7 | ||||||
| Max. Inlet/Exhaust Pressure | MPa | 0.1 / 0.13 | ||||||
| Ambient Operation Temp. | ºF | 41~104 | ||||||
| Motor 1 phase | Power | kW | 0.25 | 0.55 | 0.55 | 0.55 | 0.75 | — |
| Voltage | V | 110~115 (60Hz),200~230 (50Hz) | — | |||||
| Speed | rpm | 1425(50Hz),1725(60Hz) | — | |||||
| Plug | North America, Europe, UK/Ireland, India | — | ||||||
| Motor 3 phase | Power | kW | — | 0.55 | 0.55 | 0.55 | 0.75 | 1.5 |
| Voltage | V | — | 200~230 or 380~415 (50Hz),200~230 or 460 (60Hz) | |||||
| Speed | rpm | — | 1425 (50Hz),1725 (60Hz) | |||||
| Inlet/Exhaust Flange | KF25/KF16 | KF40/KF16 | KF40/KF16*2 | |||||
| Dimensions | 1 phase | mm | 326*212*253 | 450*260*296 | 455*260*296 | 493*297*334 | 538*315*348 | — |
| 3 phase | mm | — | 450*260*296 | 455*260*296 | 493*297*334 | 538*315*348 | 576*450*402 | |
| Net Weight | 1 phase | kg | 15 | 21 | 22 | 29 | 36 | — |
| 3 phase | kg | — | 20 | 21 | 28 | 31 | 54 | |
| Cooling Type | Air cooled | |||||||
| Others | With air flush | |||||||
Features & Benefits
No oil clean vacuum.
No oil back-diffusion, no oil mist exhaust, provide clean vacuum environment
Wide product lineup.
Pumping speed covers 3~60 m3 /h, limited vacuum level 1~8 Pa
Suitable for all type of power supply around the world.
110/220/380/460V, 50/60Hz for choose
Low vibration, low noise.
57~65 dB(A), smooth operation
High efficiency, ease of maintenance.
No water cooled, no oil lubricated, no daily maintenance
Quality Control
CMM inspection system assures
fixed tolarance on dimension&shape
Pump Testing
Applications
Analyzing instrument and device.
Spectroscopy/scHangZhou electron microscopy.
Space environment simulation machine.
Helium Leak detector.
Mass spectrometer.
Cryopump regeneration.
Accelerators/synchrotrons.
Food and drug industry.
Freezing dryer.
Vacuum storage.
Medical equipment
Low temperature plasma sterilizer.
Vacuum storage.
Dental equipment.
Vacuum equipment.
Oil free ultrahigh vacuum unit
Oil free vacuum unit
Company Profile
GEOWELL VACUUM CO.,LTD. is a HI-TECH enterprise in China dedicating in manufacturing, research and development, marketing of oil free scroll vacuum pumps and vacuum compressors since 2002. GEOWELL has been providing users and partners with premium quality products that are efficient and dependable, GEOWELL believe the integration of high performance and high reliability product and service will bring the highest value to both our customers and ourselves.
FAQ
Q: How long can I get the feedback after we sent the inquiry?
A: We will reply you within 12 hours in working day.
Q: Are you direct manufacturer?
A: Yes, we are direct manufacturer with factory and international department; we manufacture and sell all our products by ourselves.
Q: When can you delivery the product to us?
A: Since we are a factory with large warehouse, we have abundant products in store, so we can delivery within 7 days after get your deposit.
Q: Can I add logo to the products?
A: Of course, but we usually have quantity requirement. You can contact with us for details.
Q: How to guarantee the quality and after sales service of your products?
A: We conduct strict detection during production from raw material come in to product delivering shipment. Every product must go through 4 steps inspection from casting, machining, assembling, and performance testing within our factory before shipment, also intact packaging test are insured.
Q: What is your warranty term?
A: There is a 12 months warranty for our export products from the date of shipment. If warranty has run out, our customer should pay for the replacement part.
Q: Is the sample available?
A: Yes, usually we send our samples by Fedex, DHL, TNT, UPS, EMS, SF, Depon, it will take around 3 to 4 days for our customer receive them, but customer will charge all cost related to the samples, such as sample cost and air freight. We will refund our customer the sample cost after receiving the order.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Yes |
|---|---|
| Warranty: | 1 Years |
| Oil or Not: | Oil Free |
| Structure: | Scroll Pump |
| Exhauster Method: | a Pair of Vortex Plates |
| Vacuum Degree: | Low Vacuum |
| Customization: |
Available
|
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|---|
What Is the Vacuum Level and How Is It Measured in Vacuum Pumps?
The vacuum level refers to the degree of pressure below atmospheric pressure in a vacuum system. It indicates the level of “emptiness” or the absence of gas molecules in the system. Here’s a detailed explanation of vacuum level measurement in vacuum pumps:
Vacuum level is typically measured using pressure units that represent the difference between the pressure in the vacuum system and atmospheric pressure. The most common unit of measurement for vacuum level is the Pascal (Pa), which is the SI unit. Other commonly used units include Torr, millibar (mbar), and inches of mercury (inHg).
Vacuum pumps are equipped with pressure sensors or gauges that measure the pressure within the vacuum system. These gauges are specifically designed to measure the low pressures encountered in vacuum applications. There are several types of pressure gauges used for measuring vacuum levels:
1. Pirani Gauge: Pirani gauges operate based on the thermal conductivity of gases. They consist of a heated element exposed to the vacuum environment. As gas molecules collide with the heated element, they transfer heat away, causing a change in temperature. By measuring the change in temperature, the pressure can be inferred, allowing the determination of the vacuum level.
2. Thermocouple Gauge: Thermocouple gauges utilize the thermal conductivity of gases similar to Pirani gauges. They consist of two dissimilar metal wires joined together, forming a thermocouple. As gas molecules collide with the thermocouple, they cause a temperature difference between the wires, generating a voltage. The voltage is proportional to the pressure and can be calibrated to provide a reading of the vacuum level.
3. Capacitance Manometer: Capacitance manometers measure pressure by detecting the change in capacitance between two electrodes caused by the deflection of a flexible diaphragm. As the pressure in the vacuum system changes, the diaphragm moves, altering the capacitance and providing a measurement of the vacuum level.
4. Ionization Gauge: Ionization gauges operate by ionizing gas molecules in the vacuum system and measuring the resulting electrical current. The ion current is proportional to the pressure, allowing the determination of the vacuum level. There are different types of ionization gauges, such as hot cathode, cold cathode, and Bayard-Alpert gauges.
5. Baratron Gauge: Baratron gauges utilize the principle of capacitance manometry but with a different design. They consist of a pressure-sensing diaphragm separated by a small gap from a reference electrode. The pressure difference between the vacuum system and the reference electrode causes the diaphragm to deflect, changing the capacitance and providing a measurement of the vacuum level.
It’s important to note that different types of vacuum pumps may have different pressure ranges and may require specific pressure gauges suitable for their operating conditions. Additionally, vacuum pumps are often equipped with multiple gauges to provide information about the pressure at different stages of the pumping process or in different parts of the system.
In summary, vacuum level refers to the pressure below atmospheric pressure in a vacuum system. It is measured using pressure gauges specifically designed for low-pressure environments. Common types of pressure gauges used in vacuum pumps include Pirani gauges, thermocouple gauges, capacitance manometers, ionization gauges, and Baratron gauges.
\
How Do Vacuum Pumps Affect the Performance of Vacuum Chambers?
When it comes to the performance of vacuum chambers, vacuum pumps play a critical role. Here’s a detailed explanation:
Vacuum chambers are enclosed spaces designed to create and maintain a low-pressure environment. They are used in various industries and scientific applications, such as manufacturing, research, and material processing. Vacuum pumps are used to evacuate air and other gases from the chamber, creating a vacuum or low-pressure condition. The performance of vacuum chambers is directly influenced by the characteristics and operation of the vacuum pumps used.
Here are some key ways in which vacuum pumps affect the performance of vacuum chambers:
1. Achieving and Maintaining Vacuum Levels: The primary function of vacuum pumps is to create and maintain the desired vacuum level within the chamber. Vacuum pumps remove air and other gases, reducing the pressure inside the chamber. The efficiency and capacity of the vacuum pump determine how quickly the desired vacuum level is achieved and how well it is maintained. High-performance vacuum pumps can rapidly evacuate the chamber and maintain the desired vacuum level even when there are gas leaks or continuous gas production within the chamber.
2. Pumping Speed: The pumping speed of a vacuum pump refers to the volume of gas it can remove from the chamber per unit of time. The pumping speed affects the rate at which the chamber can be evacuated and the time required to achieve the desired vacuum level. A higher pumping speed allows for faster evacuation and shorter cycle times, improving the overall efficiency of the vacuum chamber.
3. Ultimate Vacuum Level: The ultimate vacuum level is the lowest pressure that can be achieved in the chamber. It depends on the design and performance of the vacuum pump. Higher-quality vacuum pumps can achieve lower ultimate vacuum levels, which are important for applications requiring higher levels of vacuum or for processes that are sensitive to residual gases.
4. Leak Detection and Gas Removal: Vacuum pumps can also assist in leak detection and gas removal within the chamber. By continuously evacuating the chamber, any leaks or gas ingress can be identified and addressed promptly. This ensures that the chamber maintains the desired vacuum level and minimizes the presence of contaminants or unwanted gases.
5. Contamination Control: Some vacuum pumps, such as oil-sealed pumps, use lubricating fluids that can introduce contaminants into the chamber. These contaminants may be undesirable for certain applications, such as semiconductor manufacturing or research. Therefore, the choice of vacuum pump and its potential for introducing contaminants should be considered to maintain the required cleanliness and purity of the vacuum chamber.
6. Noise and Vibrations: Vacuum pumps can generate noise and vibrations during operation, which can impact the performance and usability of the vacuum chamber. Excessive noise or vibrations can interfere with delicate experiments, affect the accuracy of measurements, or cause mechanical stress on the chamber components. Selecting vacuum pumps with low noise and vibration levels is important for maintaining optimal chamber performance.
It’s important to note that the specific requirements and performance factors of a vacuum chamber can vary depending on the application. Different types of vacuum pumps, such as rotary vane pumps, dry pumps, or turbomolecular pumps, offer varying capabilities and features that cater to specific needs. The choice of vacuum pump should consider factors such as the desired vacuum level, pumping speed, ultimate vacuum, contamination control, noise and vibration levels, and compatibility with the chamber materials and gases used.
In summary, vacuum pumps have a significant impact on the performance of vacuum chambers. They enable the creation and maintenance of the desired vacuum level, affect the pumping speed and ultimate vacuum achieved, assist in leak detection and gas removal, and influence contamination control. Careful consideration of the vacuum pump selection ensures optimal chamber performance for various applications.
Can Vacuum Pumps Be Used in Food Processing?
Yes, vacuum pumps are widely used in food processing for various applications. Here’s a detailed explanation:
Vacuum pumps play a crucial role in the food processing industry by enabling the creation and maintenance of vacuum or low-pressure environments. They offer several benefits in terms of food preservation, packaging, and processing. Here are some common applications of vacuum pumps in food processing:
1. Vacuum Packaging: Vacuum pumps are extensively used in vacuum packaging processes. Vacuum packaging involves removing air from the packaging container to create a vacuum-sealed environment. This process helps extend the shelf life of food products by inhibiting the growth of spoilage-causing microorganisms and reducing oxidation. Vacuum pumps are used to evacuate the air from the packaging, ensuring a tight seal and maintaining the quality and freshness of the food.
2. Freeze Drying: Vacuum pumps are essential in freeze drying or lyophilization processes used in food processing. Freeze drying involves removing moisture from food products while they are frozen, preserving their texture, flavor, and nutritional content. Vacuum pumps create a low-pressure environment that allows frozen water to directly sublimate from solid to vapor, resulting in the removal of moisture from the food without causing damage or loss of quality.
3. Vacuum Cooling: Vacuum pumps are utilized in vacuum cooling processes for rapid and efficient cooling of food products. Vacuum cooling involves placing the food in a vacuum chamber and reducing the pressure. This lowers the boiling point of water, facilitating the rapid evaporation of moisture and heat from the food, thereby cooling it quickly. Vacuum cooling helps maintain the freshness, texture, and quality of delicate food items such as fruits, vegetables, and bakery products.
4. Vacuum Concentration: Vacuum pumps are employed in vacuum concentration processes in the food industry. Vacuum concentration involves removing excess moisture from liquid food products to increase their solids content. By creating a vacuum, the boiling point of the liquid is reduced, allowing for gentle evaporation of water while preserving the desired flavors, nutrients, and viscosity of the product. Vacuum concentration is commonly used in the production of juices, sauces, and concentrates.
5. Vacuum Mixing and Deaeration: Vacuum pumps are used in mixing and deaeration processes in food processing. In the production of certain food products such as chocolates, confectioneries, and sauces, vacuum mixing is employed to remove air bubbles, achieve homogeneity, and improve product texture. Vacuum pumps aid in the removal of entrapped air and gases, resulting in smooth and uniform food products.
6. Vacuum Filtration: Vacuum pumps are utilized in food processing for vacuum filtration applications. Vacuum filtration involves separating solids from liquids or gases using a filter medium. Vacuum pumps create suction that draws the liquid or gas through the filter, leaving behind the solid particles. Vacuum filtration is commonly used in processes such as clarifying liquids, removing impurities, and separating solids from liquids in the production of beverages, oils, and dairy products.
7. Marinating and Brining: Vacuum pumps are employed in marinating and brining processes in the food industry. By applying a vacuum to the marinating or brining container, the pressure is reduced, allowing the marinade or brine to penetrate the food more efficiently. Vacuum marinating and brining help enhance flavor absorption, reduce marinating time, and improve the overall taste and texture of the food.
8. Controlled Atmosphere Packaging: Vacuum pumps are used in controlled atmosphere packaging (CAP) systems in the food industry. CAP involves modifying the gas composition within food packaging to extend the shelf life and maintain the quality of perishable products. Vacuum pumps aid in the removal of oxygen or other unwanted gases from the package, allowing the introduction of a desired gas mixture that preserves the food’s freshness and inhibits microbial growth.
These are just a few examples of how vacuum pumps are used in food processing. The ability to create and control vacuum or low-pressure environments is a valuable asset in preserving food quality, enhancing shelf life, and facilitating various processing techniques in the food industry.
editor by CX 2024-04-17