Product Description
Product Description
SS316L High Shear Vacuum Emulsifying Pharmaceutical Homogenizer Mixing Machine with mulsifier Pump
TRL-B efficient online mixer system is the latest generation of CHINAMFG and liquid, liquid and the liquid fast, efficient hybrid systems equipment. The system has powerful Central vacuum of power system to ensure operation of the system efficient, safe and reliable, but also the clever design of a set of precise and bite Rotor will close subsystems, making efficient online mixer with a variety of unique and mutual reunification of the Function. In the unique and compact structure of the system, 2 systems synergy, working together, so that non-homogeneous materials in a small space rapidly and thoroughly mixed and heterogeneous, and may even be a meticulous verification of stability to repeat Production results.
Product Parameters
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Commodity |
TRL-B High Efficient Online Mixer System |
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Material Contact Parts |
SS304(1.4301)/SS316L (1.4404) |
Provided with material inspection report |
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Material Non-contact Parts |
SS304(1.4301) |
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Stator Rotor Material |
SS304(1.4301)/SS316L (1.4404) |
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Sealing Material |
EPDM,Silicone,FKM,PTFE. All material comply with FDA21CFR117.2600 |
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Flow Rate |
0.5-40m³/h |
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Maximum Flow Rate |
40m³/h |
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Powder Suction Flow Rate |
0-5m³/h |
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Layer of Stator Rotor |
5-10 |
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Power of In-line Mixer |
4-37kw |
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Rotation Speed of Inline Mixer |
2900/3500/1450rpm (Homogeneous Pump) |
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Rotation Speed of Self-priming Pump |
2900/3500/1450rpm (Self-priming Pump or Rotary Lobe Pump) |
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Voltage |
220v, 380v, 415v, ect |
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Hertz |
50hz, 60hz |
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Motor Brand |
Chinese, ABB , Siemens |
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Max. Pressure |
10bar (145psi) |
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Maximum Temperature |
130ºC/266°F (30min CIP/SIP) |
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Connection |
Butt-weld, Tri-clamp, Union, Thread, Flange |
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Application |
Food Industry, Dairy, Homogeneous Mixed Milk Products, Biological Pharmaceutical Industry, Cosmetics Industry, Chemical industry, |
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Max. Viscosity |
90000mPas |
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Customized Support |
OEM, ODM |
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System Combination for TRL-B High Efficient Online Mixer System
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1. |
Table system: according to different application requirementsv, select SS304 or SS316 L stainless steel manufacturing. The relatively closed system equipment, cleaning, sanitation, safety, aesthetics, easy to operate. |
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2. |
Dry powder feeding: v-dry powder for CHINAMFG feeding the mouth of Health with adjustable valves. Can choose manual or pneumatic control. Control Valve: Yes conditioning systems must be part of the system at the same time to adjust the volume and velocity. |
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Endoscopic: (choose to install): To observe the entire system operators provide a convenient working conditions and visual instructions. System emptying system (based on customer requirements choose to install); can be used for cleaning, emptying and |
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4. |
Efficient mixer: the system is the core components, the ingenious design of a precise and bite Rotor will close subsystems, making efficient online mixer with a variety of unique and reunification of the functions of each other. They are asked to the relatively high rate of high-speed rotation, but not direct contact with each other, not wear. Health centrifugal pump shape the structure from the structure, shaft, mechanical seals, seals and other imports are Germany; rotor, stator, the whole cavity are forging a stainless steel high-precision CNC machining centers from processing; system strong, secure, Efficient, safe and reliable. |
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Efficient power machine: the powerful Central vacuum of power system is an essential part of system to ensure that systems work efficiently, fast, stable, powerful, safe and reliable. Health of the powerful suction ring true blank suction system for the whole mixer conveyor system, and provide the impetus for CHINAMFG materials. Sealed in stainless steel, machinery, Kennedy-durable, |
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6. |
Security systems: systems are equipped with stainless steel double-filter protection systems to ensure that the metal to avoid any CHINAMFG particles (Lo Salim, welding slag, metal, gravel, etc.) on the system damage. |
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7. |
Operating system: the operating system designed, single-stop button to launch the operation, were instructed fault. Simple, easy maintenance. Operating system with anti-fertility overload, short-and |
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8. |
anti-shortage-and to prevent misuse of the parade, such as interactive chain protection. According to customer needs, can be equipped with automatic operating system. |
Application
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Food Industry |
Homogeneous concentrated fruit juice, long fiber drinks, soups, all kinds of jam, fruit juice, potatoes Nigeria, mustard cake |
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Dairy |
Homogeneous fermented dairy products: You yogurt, soft cheese, butter, etc. |
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Heterogeneous mix milk products |
Such as ice cream, chocolate milk, cocoa milk, CMC, starch, Mr Jing, etc. |
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Biological pharmaceutical industry |
Tissue, cell body grinding, injection; antibiotics; drug ointment; microcapsules emulsion. |
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Cosmetics Industry |
Emulsion various facial cream, lipstick, liquid detergent, Ximian Nai, skin care products, shampoo. |
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Chemical industry |
Resin emulsion, surfactant, carbon black dispersion, dye coating |
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Homogeneous production of PVC plasticizers |
All kinds of emulsion agent, photographic emulsion, additives, etc. |
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Petrochemical Industry |
Emulsified asphalt; modified asphalt; heavy oil emulsified diesel emulsion; lubricants; silicone oil emulsion |
Packaging & Shipping
If small order and choose by express , the items are packed by shrink wrap and secondly carton cases.
If heavy weight of cargos ,which be packed by strongly seaworthy plywooden cases .
In order to protective items , which will be packed by safety and resistance to shock in plywooden cases .
Contact Us
Company Profile
Founded in 2011, CHINAMFG Machinery as a global sanitary valves manufacturer,has grown to become 1 of leading valves manufacturers for high precision stainless steel sanitary valves, pipe fittings,pumps and tanks.
Totally 112nos of workers and the factory Covers 4035m2,our warehouse covers 1000m2. We have 29 sets of LG Mazak machines and other CNC machine from Japan ; Meanwhile,we have 2 sets of automatic machining unit.
To assure better quality, we have the full inspecting quality control equipment: 1nos Ra roughness instrument, 3nos stainless steel spectrometer, numbers of roundness instrument, numbers of thickness instrument, numbers of radius instrument, 3 nos pressure testing center.
Xusheng Machinery is still developing and innovating new products to ensure that the products are more energy-efficient, efficient and competitive.
FAQ
Q1. Are you a trading company or factory?
We are a manufacturing factory.
Q2. What’s the payment terms?
For small testing orders,we accept Paypal,Western Union,T/T and credit Card.
For mass orders,we accept T/T and L/C.
Q3.How do you control the quality?
Quality control is very important to avoid material mixing and poor quality.We control the quality from beginning to the end.We only have 304 and 316L 2 different materials.100% inspection on raw material.During production,different materials in different place.After materials are finished,we choose 10% for inspection.If there is 0.1% problem in 10%,then no excuse to go ahead for inspecting 100% of the materials.
Q4.If there is any quality problem,how do you solve it?
We are proud that we never let 1 customer leave us.We are not 100% perfect,there is some quality problem.We try our best to provide the correct materials in the beginning,so we need less time for quality problem.If there is any quality problem,we take the responsibility.We believe what we are doing together,it will get back tomorrow.If we leave our responsibility,customer will leave us.If we always take our responsibility,we keep our customers with us.
Q5.How long is your delivery time?
For normal production in 7-10days.For bulk order in 15-25days.
Q6.Warranty
One year warranty for all of our stainless steel products.Gaskets are not included due to the different application for customers.
How to Order ?
1. What’s material, such as SS304 or SS316L ?
2. What’s products and what’s viscosity for products ?
2. What’s flow rate?
3.What’s power?
4.What’s head or lift ?
5.What’s voltage and hertz ?
| After-sales Service: | 1 Year |
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| Warranty: | 1 Year |
| Mixer Type: | Powder Mixer |
| Samples: |
US$ 4000/Piece
1 Piece(Min.Order) | Order Sample TRL-B-120 4KW SS304
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| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can Vacuum Pumps Be Used for Vacuum Furnaces?
Yes, vacuum pumps can be used for vacuum furnaces. Here’s a detailed explanation:
Vacuum furnaces are specialized heating systems used in various industries for heat treatment processes that require controlled environments with low or no atmospheric pressure. Vacuum pumps play a crucial role in creating and maintaining the vacuum conditions necessary for the operation of vacuum furnaces.
Here are some key points regarding the use of vacuum pumps in vacuum furnaces:
1. Vacuum Creation: Vacuum pumps are used to evacuate the furnace chamber, creating a low-pressure or near-vacuum environment. This is essential for the heat treatment processes carried out in the furnace, as it helps eliminate oxygen and other reactive gases, preventing oxidation or unwanted chemical reactions with the heated materials.
2. Pressure Control: Vacuum pumps provide the means to control and maintain the desired pressure levels within the furnace chamber during the heat treatment process. Precise pressure control is necessary to achieve the desired metallurgical and material property changes during processes such as annealing, brazing, sintering, and hardening.
3. Contamination Prevention: By removing gases and impurities from the furnace chamber, vacuum pumps help prevent contamination of the heated materials. This is particularly important in applications where cleanliness and purity of the processed materials are critical, such as in the aerospace, automotive, and medical industries.
4. Rapid Cooling: Some vacuum furnace systems incorporate rapid cooling capabilities, known as quenching. Vacuum pumps assist in facilitating the rapid cooling process by removing the heat generated during quenching, ensuring efficient cooling and minimizing distortion or other unwanted effects on the treated materials.
5. Process Flexibility: Vacuum pumps provide flexibility in the type of heat treatment processes that can be performed in vacuum furnaces. Different heat treatment techniques, such as vacuum annealing, vacuum brazing, or vacuum carburizing, require specific pressure levels and atmospheric conditions that can be achieved and maintained with the use of vacuum pumps.
6. Vacuum Pump Types: Different types of vacuum pumps can be used in vacuum furnaces, depending on the specific requirements of the heat treatment process. Commonly used vacuum pump technologies include oil-sealed rotary vane pumps, dry screw pumps, diffusion pumps, and cryogenic pumps. The choice of vacuum pump depends on factors such as required vacuum level, pumping speed, reliability, and compatibility with the process gases.
7. Maintenance and Monitoring: Proper maintenance and monitoring of vacuum pumps are essential to ensure their optimal performance and reliability. Regular inspections, lubrication, and replacement of consumables (such as oil or filters) are necessary to maintain the efficiency and longevity of the vacuum pump system.
8. Safety Considerations: Operating vacuum furnaces with vacuum pumps requires adherence to safety protocols. This includes proper handling of potentially hazardous gases or chemicals used in the heat treatment processes, as well as following safety guidelines for operating and maintaining the vacuum pump system.
Overall, vacuum pumps are integral components of vacuum furnaces, enabling the creation and maintenance of the required vacuum conditions for precise and controlled heat treatment processes. They contribute to the quality, consistency, and efficiency of the heat treatment operations performed in vacuum furnaces across a wide range of industries.
Can Vacuum Pumps Be Used for Leak Detection?
Yes, vacuum pumps can be used for leak detection purposes. Here’s a detailed explanation:
Leak detection is a critical task in various industries, including manufacturing, automotive, aerospace, and HVAC. It involves identifying and locating leaks in a system or component that may result in the loss of fluids, gases, or pressure. Vacuum pumps can play a significant role in leak detection processes by creating a low-pressure environment and facilitating the detection of leaks through various methods.
Here are some ways in which vacuum pumps can be used for leak detection:
1. Vacuum Decay Method: The vacuum decay method is a common technique used for leak detection. It involves creating a vacuum in a sealed system or component using a vacuum pump and monitoring the pressure change over time. If there is a leak present, the pressure will gradually increase due to the ingress of air or gas. By measuring the rate of pressure rise, the location and size of the leak can be estimated. Vacuum pumps are used to evacuate the system and establish the initial vacuum required for the test.
2. Bubble Testing: Bubble testing is a simple and visual method for detecting leaks. In this method, the component or system being tested is pressurized with a gas, and then immersed in a liquid, typically soapy water. If there is a leak, the gas escaping from the component will form bubbles in the liquid, indicating the presence and location of the leak. Vacuum pumps can be used to create a pressure differential that forces gas out of the leak, making it easier to detect the bubbles.
3. Helium Leak Detection: Helium leak detection is a highly sensitive method used to locate extremely small leaks. Helium, being a small atom, can easily penetrate small openings and leaks. In this method, the system or component is pressurized with helium gas, and a vacuum pump is used to evacuate the surrounding area. A helium leak detector is then used to sniff or scan the area for the presence of helium, indicating the location of the leak. Vacuum pumps are essential for creating the low-pressure environment required for this method and ensuring accurate detection.
4. Pressure Change Testing: Vacuum pumps can also be used in pressure change testing for leak detection. This method involves pressurizing a system or component and then isolating it from the pressure source. The pressure is monitored over time, and any significant pressure drop indicates the presence of a leak. Vacuum pumps can be used to evacuate the system after pressurization, returning it to atmospheric pressure for comparison or retesting.
5. Mass Spectrometer Leak Detection: Mass spectrometer leak detection is a highly sensitive and precise method used to identify and quantify leaks. It involves introducing a tracer gas, usually helium, into the system or component being tested. A vacuum pump is used to evacuate the surrounding area, and a mass spectrometer is employed to analyze the gas samples for the presence of the tracer gas. This method allows for accurate detection and quantification of leaks down to very low levels. Vacuum pumps are crucial for creating the necessary vacuum conditions and ensuring reliable results.
In summary, vacuum pumps can be effectively used for leak detection purposes. They facilitate various leak detection methods such as vacuum decay, bubble testing, helium leak detection, pressure change testing, and mass spectrometer leak detection. Vacuum pumps create the required low-pressure environment, assist in evacuating the system or component being tested, and enable accurate and reliable leak detection. The choice of vacuum pump depends on the specific requirements of the leak detection method and the sensitivity needed for the application.
Are There Different Types of Vacuum Pumps Available?
Yes, there are various types of vacuum pumps available, each designed to suit specific applications and operating principles. Here’s a detailed explanation:
Vacuum pumps are classified based on their operating principles, mechanisms, and the type of vacuum they can generate. Some common types of vacuum pumps include:
1. Rotary Vane Vacuum Pumps:
– Description: Rotary vane pumps are positive displacement pumps that use rotating vanes to create a vacuum. The vanes slide in and out of slots in the pump rotor, trapping and compressing gas to create suction and generate a vacuum.
– Applications: Rotary vane vacuum pumps are widely used in applications requiring moderate vacuum levels, such as laboratory vacuum systems, packaging, refrigeration, and air conditioning.
2. Diaphragm Vacuum Pumps:
– Description: Diaphragm pumps use a flexible diaphragm that moves up and down to create a vacuum. The diaphragm separates the vacuum chamber from the driving mechanism, preventing contamination and oil-free operation.
– Applications: Diaphragm vacuum pumps are commonly used in laboratories, medical equipment, analysis instruments, and applications where oil-free or chemical-resistant vacuum is required.
3. Scroll Vacuum Pumps:
– Description: Scroll pumps have two spiral-shaped scrolls—one fixed and one orbiting—which create a series of moving crescent-shaped gas pockets. As the scrolls move, gas is continuously trapped and compressed, resulting in a vacuum.
– Applications: Scroll vacuum pumps are suitable for applications requiring a clean and dry vacuum, such as analytical instruments, vacuum drying, and vacuum coating.
4. Piston Vacuum Pumps:
– Description: Piston pumps use reciprocating pistons to create a vacuum by compressing gas and then releasing it through valves. They can achieve high vacuum levels but may require lubrication.
– Applications: Piston vacuum pumps are used in applications requiring high vacuum levels, such as vacuum furnaces, freeze drying, and semiconductor manufacturing.
5. Turbo Molecular Vacuum Pumps:
– Description: Turbo pumps use high-speed rotating blades or impellers to create a molecular flow, continuously pumping gas molecules out of the system. They typically require a backing pump to operate.
– Applications: Turbo molecular pumps are used in high vacuum applications, such as semiconductor fabrication, research laboratories, and mass spectrometry.
6. Diffusion Vacuum Pumps:
– Description: Diffusion pumps rely on the diffusion of gas molecules and their subsequent removal by a high-speed jet of vapor. They operate at high vacuum levels and require a backing pump.
– Applications: Diffusion pumps are commonly used in applications requiring high vacuum levels, such as vacuum metallurgy, space simulation chambers, and particle accelerators.
7. Cryogenic Vacuum Pumps:
– Description: Cryogenic pumps use extremely low temperatures to condense and capture gas molecules, creating a vacuum. They rely on cryogenic fluids, such as liquid nitrogen or helium, for operation.
– Applications: Cryogenic vacuum pumps are used in ultra-high vacuum applications, such as particle physics research, material science, and fusion reactors.
These are just a few examples of the different types of vacuum pumps available. Each type has its advantages, limitations, and suitability for specific applications. The choice of vacuum pump depends on factors like required vacuum level, gas compatibility, reliability, cost, and the specific needs of the application.
editor by CX 2023-11-03
